Guide: GTI6 collected info - Printable Version +- 306oc - Peugeot 306 Owners Club & Forum (https://www.306oc.co.uk/forum) +-- Forum: 306 Repairs & Mods (https://www.306oc.co.uk/forum/forumdisplay.php?fid=22) +--- Forum: Guides (https://www.306oc.co.uk/forum/forumdisplay.php?fid=9) +--- Thread: Guide: GTI6 collected info (/showthread.php?tid=32654)

GTI6 collected info - cully - 30-11-2015 Technical Data   wheels.pdf (Size: 34 KB / Downloads: 89)   wheel alignment.pdf (Size: 35.49 KB / Downloads: 77)   vin engine number location.pdf (Size: 46.01 KB / Downloads: 57)   Timing belt replacement interva.pdf (Size: 219.59 KB / Downloads: 103)   service reset.pdf (Size: 48.3 KB / Downloads: 56)   belt-jacking.pdf (Size: 761.12 KB / Downloads: 83)   technical data.pdf (Size: 128.2 KB / Downloads: 70) Known Fixes   airbag-srs.pdf (Size: 11.62 KB / Downloads: 69)   body.pdf (Size: 10.91 KB / Downloads: 80) Engine managment pin data   engine managment pin data.pdf (Size: 681.81 KB / Downloads: 79) Engine bay Layout   enginebay layout.pdf (Size: 126.04 KB / Downloads: 73) Engine management component testing   Control system.pdf (Size: 98.23 KB / Downloads: 54)   Emission control system.pdf (Size: 89.42 KB / Downloads: 62)   Engine sensors.pdf (Size: 166.64 KB / Downloads: 87)   fuel system.pdf (Size: 165.01 KB / Downloads: 49)   Ignition system.pdf (Size: 109.1 KB / Downloads: 62)   Intake system.pdf (Size: 150.65 KB / Downloads: 65)   service adjustments.pdf (Size: 12.83 KB / Downloads: 58)   Vehicle sensors.pdf (Size: 83.13 KB / Downloads: 56) Fault Finding   backfiring.pdf (Size: 10.79 KB / Downloads: 45)   engine difficult start.pdf (Size: 11.18 KB / Downloads: 43)   engine non start.pdf (Size: 11.23 KB / Downloads: 49)   engine start then stops.pdf (Size: 10.83 KB / Downloads: 39)   erratic idling.pdf (Size: 11.07 KB / Downloads: 45)   excessive fuel consumption.pdf (Size: 10.98 KB / Downloads: 44)   hesitation poor acceleration.pdf (Size: 10.67 KB / Downloads: 53)   high CO level.pdf (Size: 11.01 KB / Downloads: 35)   high idle.pdf (Size: 10.66 KB / Downloads: 42)   knocking pinking.pdf (Size: 10.74 KB / Downloads: 38)   lack power high speed.pdf (Size: 10.61 KB / Downloads: 42)   lack power low speed.pdf (Size: 10.72 KB / Downloads: 42)   low CO level.pdf (Size: 10.67 KB / Downloads: 29)   low idle.pdf (Size: 10.64 KB / Downloads: 37)   misfire.pdf (Size: 10.72 KB / Downloads: 30)   overheating.pdf (Size: 10.44 KB / Downloads: 35)   poor start engine cold.pdf (Size: 10.68 KB / Downloads: 32)   running on.pdf (Size: 10.64 KB / Downloads: 40)   smell of petrol.pdf (Size: 10.45 KB / Downloads: 37)   stalling cutting out.pdf (Size: 10.68 KB / Downloads: 34) Wiring diagrams   engine -5-97.pdf (Size: 158.75 KB / Downloads: 60)   engine +5-97.pdf (Size: 155.98 KB / Downloads: 47)   abs +97.pdf (Size: 108.31 KB / Downloads: 40)   AC fans -5-99.pdf (Size: 154.5 KB / Downloads: 49)   AC fans +6-99.pdf (Size: 156.7 KB / Downloads: 42)   earth points.pdf (Size: 38.56 KB / Downloads: 69)   fuseboard 13.pdf (Size: 133.95 KB / Downloads: 54)   fuseboard 30.pdf (Size: 162.59 KB / Downloads: 56) RE: GTI6 collected info - cully - 01-12-2015 cold air feed     136 cambelt     ECU     window     Heated rear screen and mirrors     cooling Fans     Cooling Pipework       peugeot_306_gti-6_service_guide.pdf (Size: 810.78 KB / Downloads: 58)   xu10j4rs-technical.pdf (Size: 704.61 KB / Downloads: 58) cooling fan wiring layout and operation                 Electric window parts list     cambelt part numbers             RE: GTI6 collected info - cully - 01-12-2015 Usfull info... BE3/6 gearbox Ratios 1st 2.92 2nd 1.87 3rd 1,.41 4th 1.15 5th 0.95 6th 0.79 Final drive 3.94:1 or 4.05:1 Box MARKING (TA38) TA38 - REAR AXLE HYPOID GEARSET 19 X 75 UNTIL RPO 07430  Ratio 3.94:1 Box MARKING TD43 (TD43) (TA70) TA70- REAR AXLE HYPOID GEARSET 19 X 77 AND TACHO TORQUE 22X19 SINCE RPO 07431 Ratio 4.05:1 -------------------------------------------------------------------------- to use A/C Button for Fan override Disconnect A/c pump electricly Unplug A/c Pressure switch then bridge pins in A/c Pressure switch loom side plug, one or the other not both Bridge pins 1&2 = low speed from both fans Bridge pins 1&3 = high speed from both fans ----------------------------------------------------------------------------- gear rods If you are struggling to get 2nd/4th/6th/reverse you need to shorten the large gear rod,if your struggling to get 1st/3rd/5th the large gear rod needs to be lengthened ------------------------------------------------------------------------------ CLUTCH FORK BUSH KIT PART NUMBER: 217520, 217521 There is an older and newer design of fork bushes. Older bush part numbers: 2175 21 FORK BEARING SUP BA- - WHITE - UNTIL RPO 08484 2175 20 FORK BEARING INF BA- - WHITE- UNTIL RPO 08484 Newer bush part numbers: 2175 55 SUP - SINCE RPO 08485 2175 54 INF - SINCE RPO 08485 2175 56 PROTECTOR 20,4X25,9-11 - SINCE RPO 08485 That bottom one (2175 56) is a seal /insert for the later lower fork bush. I think it might be to do with addressing issue of water getting in and rusting the shaft which can increase wear. But otherwise not sure but that is the additional part for later bushes. The later bushes appear on cars after 01.02.2000 --------------------------------------------------------------------------------------- Gti6 bottom rad hose 1351 X9 WTR OUTLET HOSE - INJECTION XU10J4RS UNTIL RPO No. 07972 1351 Z3 - INJECTION XU10J4RS SINCE RPO No. 07973 UNTIL RPO No. 08357 1351 ZV - INJECTION XU10J4RS SINCE RPO No. 08358 1343 Z4 - later type bottom hose seal ring + top hose seal ring to thermostat housing ----------------------------------------------------------------------------------------- soft unlock ecu disconnet ecu with engine running then cut the transponder wires cut them at the small engine loom plug on the inner wing cut the 3 wires 820,821,822 ------------------------------------------------------------------------------------------- Head info There is a small notch at one end which has rough casting in it. There will be a "step" up from this onto the gasket face. Once this "step" disappears there is no more meat on the head to skim off To see if the head has been skimmed previously measure its total height between the cam ladders, standard is 137mm +/- 0.05. minimum height is 136.8mm +/- 0.05.  i.e 0.2mm.  standard Headgasket is 1.2mm, Peugeot  0209Z2 ---------------------------------------------------------------------------------------------- PH2-3 engine loom differences MAP sensor 1920 9H <RPO 08056 1920 AN >RPO 08057 oil pressure switch 1131 82 UNTIL RPO No. 07874 1131 C5 SINCE RPO No. 07875 PAS sensor 4015 02 UNTIL RPO No. 08036 4015 08 SINCE RPO No. 08037 gearbox reverse switch 2257 41 UNTIL RPO No. 08420 2257 59 SINCE RPO No. 08421 ------------------------------------------------------------------------------------------------- engine parts part numbers XU10J4RS Head Gasket 45.84 GBP   Peugeot  0209Z2 Head Bolts 7.57 GBP   Peugeot 0204AO UP TO O 08581 REMOVE WASHER 0205 47 Rear Crankshaft Oil Seal 18.74 GBP Peugeot CRANKSHAFT BEARING SEAL 90X110-7SFCM - 0127 28 Camshaft Oil Seal  11.80 GBP    Peugeot ENGINE CAMSHAFT SEAL DIAM 36X50-7  0236 44 Front Crankshaft Oil Seal 14.34 GBP Peugeot CRANKSHAFT BEARING SEAL 42X62-7  0326 22 Valve Stem Seals 1.39 GBP   Peugeot ENGINE VALVE STEM SEAL DIAM 12 - H 10 095638 VALVE GUIDE Stem REPAR 0220 96  18.55 GBP SET OF 2 VALVE SPING  0952 A6   5.54 GBP    Valve collets 0950 20  2.51 GBP   Inlet valve  28.44 GBP    Peugeot 094882 Exhaust valve  37.32 GBP    Peugeot 0949 87 VALVE SPRING RETAINER Top 0951 36  2.40 GBP    VALVE SPRING RETAINER Lower 0953 20  2.56 GBP    Timing Belt Kit 98.98 GBP    Peugeot DISTRIBUTION MOTOR KIT  0831 48  RP 0831 R5 Timing Belt  42.14 GBP    Peugeot TIMING BELT 136 DTS HT=34  0816 98 peugeot TIMING TENSION ROLLER 0829 35  53.33 GBP    Bolt GEAR-BOX HOUSING COLUMN SCREW M8X125(2) LG 16-34 0820 17 Bolt SELF LOCKING SELF-TAP SCREWS DIAM 8X125-25  6923 78 Peugeot RETRACTOR ROLLER  0830 37 RP 0830 63  27.44 GBP    Bolt HEX HEAD CAPSCREW DIAM 10X150-50 6921 C2  RP 6921 91 Hydraulic Cam Follower  27.38 GBP Peugeot 0942 31 Cam cover screws SCREW WITH BASE DIAM 6X100-38  0205 51 SOCKET CHEESEHEAD SCREW DIAM 6X100-25  6913 F6 /  RP 6913 N8 COOLANT MANIFOLD GASKET DIAM 42 (back of block) 1339 83  1.52 GBP    WATER PUMP GASKET  1206 A4   2.58 GBP    ENGINE WATER THERMOSTAT 83 DEG 1338 39  21.65 GBP    ENGINE WATER THERMOSTAT GASKET DIAM 51X57-4,5  1340 48  1.10 GBP    ENGINE WATER HOUSING-Block SEAL 1340 33  3.48 GBP    ENGINE GASKET KIT  0197 W2  115.87 GBP    GEAR-BOX SEAL 40X58-10  3121 44  RP 16 088 167 80  11.00 GBP    GEAR-BOX SEAL RIGHT29X47-11 3121 46  12.94 GBP   INLET MANIFOL GASKET 0349 G1 THOTTLE BODY SEAL PIECE 1635 C3 EXH MANIFOL GASKET  0349 F4 EXH DOWNPIPE FIXING KIT 1798 75 oil filter 1109AL Fuel filter 1567 93 --------------------------------------------------------------------------------------------- Fan "Bitron" control box's G. CARTIER 60 299 007/60 336 101 80 triggers (PV) low speed fans at 90 ° C. G. CARTIER 60 299 008/60 336 102 80 triggers (PV) low speed fans at 96 ° C. Accuracy: start-up in low-speed (PV) motor fans after turning off the ignition (petrol or diesel) is part of the Post-ventilation function. This function is active when the temperature unit 8010 is supplied with + 12V permanent its pin 4. Thus, to cut off + Contact at pin 15, during and only during the 6 minutes after the ignition is switched off: the microcontroller comparing the resistance seen at the terminals of the thermistor 8008 brown (pins 7 and 14) to a value corresponding to the temperature of 105 degrees Celsius, or about 3075 ohms (+/- 25 ohms). If this resistance (which increases with temperature = CTP) reaches or exceeds the value corresponding to de105 degrees threshold, the microcontroller applies a high level at its terminal 10 for a fixed duration of 6 minutes, causing the set to the potential of Masse Pin 1 of the housing and therefore the starting of the motorized fan PV. In short: from the first second after switching off the ignition and up to 6 minutes later, a temperature of at least 105 degrees causes the PV start-up of fan units for 6 minutes, whatever the variation in this temperature during this time. On the Diesel 2.1 (XUD11) the post-cooling is controlled by a thermal switch placed on the radiator and beyond the above description. Note: the delivery of contact during this time of 6 minutes replace the housing in its normal operating configuration. Other behavior of the cooling system should be considered abnormal. Bilstein B4 Fronts part numbers 22-045959 (n/s) and 22-045966 (o/s) Bilstein B8 Sprint Suspension Front Shock Absorber- 35-041337....35-041344 RE: GTI6 collected info - welshpug - 01-12-2015 Later clutch bushes, it is indeed a seal that sits on a lip of the white bush to prevent water getting in and rusting the shaft. RE: GTI6 collected info - cully - 01-12-2015 I must say credit for this must go to a lot of people, I have collected the data over time, this is just a collection of info i have found... if some of the info has come from yourself then thank you! the more i find the more i will add Front door loom plugs PH3         Instrument panel     RE: GTI6 collected info - cully - 01-12-2015 clock temp display     alarm and central locking PH2 central locking box under rear bench         alarm box behind B panel above drivers seatbelt real *8600 : Dipped headlight relay command *8603 : Theft protection alarm cut-off command *8605 : Theft protection alarm siren info *8617 : Connection to central locking controller *8619 : Interior protection neutralisation info *8611 : Left-hand front door open info *8618 : Connection to central locking controller *8612 : Right-hand front door open info *8604 : anti-theft alarm siren control *8602 : Theft protection alarm command *8601 : Bonnet open info *M860 : Ground/Earth *8606 : L Ultrasonic sensor *8607 : L Ultrasonic sensor *8608 : R Ultrasonic sensor *8609 : R Ultrasonic sensor *2335 : rear right direction indicator *2345 : rear left direction indicator *C033 : ACC 12v IGN *B142 : 12v           alarm.pdf (Size: 569.17 KB / Downloads: 60)     RE: GTI6 collected info - silverzx - 01-12-2015 Don't have a '6 but would love a resource like this if I did. Good work old dog. RE: GTI6 collected info - Matt - 01-12-2015 This is amazing! Will be using this for future reference! RE: GTI6 collected info - Poodle - 08-12-2015 Wow, fantastic contribution mate, fair play! RE: GTI6 collected info - cully - 23-12-2015     RE: GTI6 collected info - cully - 18-01-2016 Bilstein B8 Sprint Shock Absorbers The old part numbers for the Peugeot 306 have been superseeded. Front left damper 35-041337 and Front Right damper 35-041344 have been replaced by 22-247308 and 22-247315 Bilstein B8 Front Left Damper 1 x Bilstein B8 Damper - 22-247308 (mono tube) +£123.20 (+£147.84 Incl. Tax) Bilstein B8 Front Right Damper 1 x Bilstein B8 Damper - 22-247315 (mono tube) +£123.20 (+£147.84 Incl. Tax) Bilstein B8 Rear Left Damper 1 x Bilstein B6 / B8 Damper - 24-020749 (B36-2074) (mono tube) +£85.36 (+£102.43 Incl. Tax) Bilstein B8 Rear Right Damper 1 x Bilstein B6 / B8 Damper - 24-020749 (B36-2074) (mono tube) +£85.36 (+£102.43 Incl. Tax) http://www.kamracing.co.uk/car-tuning/peugeot/peugeot-306/suspension/damper-kits/peugeot-306-bilstein-b8-damper-kit.html RE: GTI6 collected info - DeeTurbo - 27-08-2016 Is earth MC34 the one under the fuse box, point 9 in the earth point PDF? RE: GTI6 collected info - cully - 27-08-2016 possibly yes that point runs to a common link plug block behind the fuse board somewhere RE: GTI6 collected info - DeeTurbo - 27-08-2016 Good stuff. RE: GTI6 collected info - cully - 04-09-2016 PistonHeads buying guide! http://www.pistonheads.com/features/ph-buying-guides/peugeot-306-gti-6-rallye-ph-buying-guide/34887   Peugeot 306 GTI Buying Guide.docx (Size: 382.19 KB / Downloads: 34)   Peugeot 306 GTI Buying Guide.pdf (Size: 393.13 KB / Downloads: 48) RE: GTI6 collected info - cully - 11-09-2018