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Turbo Sedan
#1
Always fancied a Sedan so when one came up cheap it would have been rude not to save it.

Cue 1 Sedan with a knackered engine:

Has sucked up water and was running very badly. Smoking all colours under the sun

Then Cue 1 battered Hatch with a great engine but tatty inside and out:

Removed dead engine and put it into the Hatch ready for scrap and spare parts:

Good engine getting ready for TD04, Fmic and 11mm pump all waiting

Also got coilovers and new pads ect to go on and some refurbed wishbones ect but thats for a later post.

Heads ready to get looked at and a good degrease and clean of the waterways are in much need by the looks!

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And finally how it stands with the temp new engine Tongue

[Image: IMGP1429-1.jpg]
TD04 11mm Sedan, now 2.1 vnt

Sedan Project http://306oc.co.uk/forum/thread-5763.html

Provence Dturbo Dead
Blaze 1.6 Dead
China 5dr '6 Death by cambelt failure
Matt White HDI estate Death by wiring
Sedan Dturbo aka triggers broom
Diablo estate Dturbo Living dead
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#2
Awsome lil project dude. Wots the blower like on the temp engine rofl Big Grin



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#3
Abit too much lag for me personally tbh TongueP
TD04 11mm Sedan, now 2.1 vnt

Sedan Project http://306oc.co.uk/forum/thread-5763.html

Provence Dturbo Dead
Blaze 1.6 Dead
China 5dr '6 Death by cambelt failure
Matt White HDI estate Death by wiring
Sedan Dturbo aka triggers broom
Diablo estate Dturbo Living dead
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#4
haha typical mel!
Perv 106 1.4 xs First Pug Love - Scrapped
Perv 306 1.6 5 Door Hore - Sold
110bhp 207 Hdi Sport - Used as a Brake
173bhp T25 Ph1 Diablo Dturbo - Scrapped
Thirsty Bitch Volvo 850 Estate - Sold
51bhp Berlingo Nad DT Van - Sold
Slow as f*ck Dispatch Work Horse

www.prestige-auto-care.co.uk
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#5
Hahaha win Big Grin



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#6
Should be good when your done mate, that Sedan looked pretty clean when I saw it! Give me a shout if you need a hand, I owe you a beer for that rad Wink
[Image: tapatalk_1427020983519_zpsnwvozlhb.jpeg]
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#7
Nice to see another Sedan on the forum.
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#8
Thanks always loved sedans. Especially lowered. I was hoping to get one when I got the Estate but were none around locally

Got the head checked over, a slight skim and 2 bent valves replaced also stem seals done, got gaskets and bolts so just needs refitting which I will do next weekend as I have afew weddings coming up so pump change this friday then head back on next once I have give the pistons and waterways a clean out
TD04 11mm Sedan, now 2.1 vnt

Sedan Project http://306oc.co.uk/forum/thread-5763.html

Provence Dturbo Dead
Blaze 1.6 Dead
China 5dr '6 Death by cambelt failure
Matt White HDI estate Death by wiring
Sedan Dturbo aka triggers broom
Diablo estate Dturbo Living dead
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#9
I can't find a sedan anywhere! Sad and that temp engine looks nice Wink
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#10
Engines almost ready to refit had new HG, Valves, Cambelt, TD04 going on, FMIC manifold, 11mm gov modded and ground LDA Bosch setup.
[Image: IMGP1505.jpg]

Had the subframe seam welded just to give some strength back as i am going to cut the bulkhead back just to make sure i have no issues with the turbo once it's in. (pics to follow)

Cleaned all the rust and shit from the enginebay and gave it afew coats undercoat just to clean it up really and some high temp paint for along the back(might have some before pics as it was driven tho fords and streams daily so had suffered abit.
[Image: IMGP1530.jpg]
[Image: IMGP1529.jpg]

Just setting the coilovers up on 306 topmounts tonight and the wishbones will have there new bushes in shortly. New wheel bearings and TRE both sides also.

Subframe will be refitted tomorrow along with undersealing of the front wheelarches, back will be done at some point also.
TD04 11mm Sedan, now 2.1 vnt

Sedan Project http://306oc.co.uk/forum/thread-5763.html

Provence Dturbo Dead
Blaze 1.6 Dead
China 5dr '6 Death by cambelt failure
Matt White HDI estate Death by wiring
Sedan Dturbo aka triggers broom
Diablo estate Dturbo Living dead
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#11
looks like you got a good layer on there kyle give me a shout when engines going in
Perv 106 1.4 xs First Pug Love - Scrapped
Perv 306 1.6 5 Door Hore - Sold
110bhp 207 Hdi Sport - Used as a Brake
173bhp T25 Ph1 Diablo Dturbo - Scrapped
Thirsty Bitch Volvo 850 Estate - Sold
51bhp Berlingo Nad DT Van - Sold
Slow as f*ck Dispatch Work Horse

www.prestige-auto-care.co.uk
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#12
Will do hoping to have it in soon, Just need to get a new topmount and that bottom one done and it can go in then, minus a gearbox anyway i am going to get some discs and cut the bulkhead to paint it tomorrow. Ye about 3 coats but to use the last of the tin as i needed a brush cleaning tin Lol
TD04 11mm Sedan, now 2.1 vnt

Sedan Project http://306oc.co.uk/forum/thread-5763.html

Provence Dturbo Dead
Blaze 1.6 Dead
China 5dr '6 Death by cambelt failure
Matt White HDI estate Death by wiring
Sedan Dturbo aka triggers broom
Diablo estate Dturbo Living dead
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#13
Turbo and fanimold on:

[Image: IMGP1569.jpg]

Engine in and gearbox follow:

[Image: IMGP1580.jpg]

Had to Dewastegate the TD04 as even with the bulkhead ground out it still pressed into it but luckily my plate press just against the flap arm so it "should" not open. If so only by a small amount which i can live with.

Afew clearance issues to sort. Whats the best way around this? Anyone route the top pipe differently or make up there own?

[Image: IMGP1589.jpg]
[Image: IMGP1588.jpg]

Oh also fitted a new sump gasket and painted the sump altho now its all scratched :glare:

[Image: IMGP1552.jpg]
TD04 11mm Sedan, now 2.1 vnt

Sedan Project http://306oc.co.uk/forum/thread-5763.html

Provence Dturbo Dead
Blaze 1.6 Dead
China 5dr '6 Death by cambelt failure
Matt White HDI estate Death by wiring
Sedan Dturbo aka triggers broom
Diablo estate Dturbo Living dead
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#14
OMG, Ph2 sedan, im jealous.

I almost bought a ph2 but it was green and the draw of another bianca and a bosch pump was just too much
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#15
Been waiting for you to update this, looking good fella.
306 HDi Deathtrap - 130bhp / 220lbft
...UPGRADING...



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#16
That turbo pipe is supposed to go through the inlet manifold, like up between the 1st and 2nd runners and then out the drivers side.

Edit, on the fourth photo you can actually see where the pipe rubs slightly on the 1st runner when it's routed properly :-)
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#17
I asked afew people that have xantia manifolds they said it goes round the side. I did try squeeze it tho but it was tight
TD04 11mm Sedan, now 2.1 vnt

Sedan Project http://306oc.co.uk/forum/thread-5763.html

Provence Dturbo Dead
Blaze 1.6 Dead
China 5dr '6 Death by cambelt failure
Matt White HDI estate Death by wiring
Sedan Dturbo aka triggers broom
Diablo estate Dturbo Living dead
Reply
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#18
(13-11-2012, 05:50 PM)HDIkyle Wrote: I asked afew people that have xantia manifolds they said it goes round the side. I did try squeeze it tho but it was tight


they will fit through the mani like stock iirc you need to take a grinder and shave abit of the support then clock the turbo around more and it will fit easy Smile
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#19
Afew things done, radiator, uprated top and gearbox mounts, gear rods, suspensions all on, driveshafts ect just waiting for my brake lines to come and new pads and discs can go on. Ordering some pipe to start cooler this week Smile

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Intercooler might be moved over more to the middle will see whats best for fixing it on and cutting for pipes

And i know the hose is squashed on the manifold but with a pipe and clamp on it should be fine as that all moves together so no worries or rubbing
TD04 11mm Sedan, now 2.1 vnt

Sedan Project http://306oc.co.uk/forum/thread-5763.html

Provence Dturbo Dead
Blaze 1.6 Dead
China 5dr '6 Death by cambelt failure
Matt White HDI estate Death by wiring
Sedan Dturbo aka triggers broom
Diablo estate Dturbo Living dead
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#20
Cooler might be better turned 90 degrees clockwise so the pipes go down the side of the radiator? Bit tight getting them over the top.
[Image: 20120704_212316.jpg]
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#21
Cant believe your putting a ph1 front end on this. Ruined.
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#22
Phase 1 is the best. Outside anyway. Wanted to keep a phase 2 dash. And naa going to cut the slam panel the pipes will go straight over the top, that was the idea to start with
TD04 11mm Sedan, now 2.1 vnt

Sedan Project http://306oc.co.uk/forum/thread-5763.html

Provence Dturbo Dead
Blaze 1.6 Dead
China 5dr '6 Death by cambelt failure
Matt White HDI estate Death by wiring
Sedan Dturbo aka triggers broom
Diablo estate Dturbo Living dead
Reply
Thanks given by:
#23
Intercooler fitted, pipes fitting when i get some clamps and a beader:
[Image: IMG00719-20121230-1611.jpg]
[Image: IMG00717-20121230-1604.jpg]
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Green braided front hoses:
[Image: 536186_10152376111525392_2076617035_n.jpg]

Calipers painted up:
[Image: IMGP1676.jpg]

Some dirty parts become clean:
[Image: IMGP1725.jpg]
[Image: IMGP1726.jpg]

Some rust sorted :/
[Image: IMGP1708.jpg]
[Image: IMGP1705.jpg]
[Image: IMGP1714.jpg]

Along with some new Brembo pads, Oil pressure and Temp gauges
TD04 11mm Sedan, now 2.1 vnt

Sedan Project http://306oc.co.uk/forum/thread-5763.html

Provence Dturbo Dead
Blaze 1.6 Dead
China 5dr '6 Death by cambelt failure
Matt White HDI estate Death by wiring
Sedan Dturbo aka triggers broom
Diablo estate Dturbo Living dead
Reply
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#24
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Also removed the liners and undersealed the offside arches today, hoovers and scrubbed then painted as abit of rust was showing around the seatbelt points on one side
TD04 11mm Sedan, now 2.1 vnt

Sedan Project http://306oc.co.uk/forum/thread-5763.html

Provence Dturbo Dead
Blaze 1.6 Dead
China 5dr '6 Death by cambelt failure
Matt White HDI estate Death by wiring
Sedan Dturbo aka triggers broom
Diablo estate Dturbo Living dead
Reply
Thanks given by:
#25
Got MOT tomorrow so should pass i hope.

Fitted amps and speakers:
[Image: IMAG0042_zps46c838f9.jpg]
[Image: IMAG0064_zpscad16e44.jpg]

Bumpers and lights all looks pretty sweet now its together:
[Image: IMAG0060_zpsa1afc2ac.jpg]

Painted the headlining and all the grey trims also fitted black cabby sunvisors:
[Image: IMAG0079_zps4c4ed666.jpg]
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Needs lowering on the rear but 1 of the bars wouldnt come out also the suspension is rock solid no bounce whatsoever so that needs some attention also:
[Image: IMAG0011_zps6d148d81.jpg]
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TD04 11mm Sedan, now 2.1 vnt

Sedan Project http://306oc.co.uk/forum/thread-5763.html

Provence Dturbo Dead
Blaze 1.6 Dead
China 5dr '6 Death by cambelt failure
Matt White HDI estate Death by wiring
Sedan Dturbo aka triggers broom
Diablo estate Dturbo Living dead
Reply
Thanks given by:
#26
You've missed a hell of a lot out Kyle!
Perv 106 1.4 xs First Pug Love - Scrapped
Perv 306 1.6 5 Door Hore - Sold
110bhp 207 Hdi Sport - Used as a Brake
173bhp T25 Ph1 Diablo Dturbo - Scrapped
Thirsty Bitch Volvo 850 Estate - Sold
51bhp Berlingo Nad DT Van - Sold
Slow as f*ck Dispatch Work Horse

www.prestige-auto-care.co.uk
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#27
(02-01-2013, 11:12 PM)HDIkyle Wrote: Intercooler fitted, pipes fitting when i get some clamps and a beader:
[Image: IMG00719-20121230-1611.jpg]
[Image: IMG00717-20121230-1604.jpg]
[Image: IMG00716-20121230-1604.jpg]

Green braided front hoses:
[Image: 536186_10152376111525392_2076617035_n.jpg]

Calipers painted up:
[Image: IMGP1676.jpg]

Some dirty parts become clean:
[Image: IMGP1725.jpg]
[Image: IMGP1726.jpg]

Some rust sorted :/
[Image: IMGP1708.jpg]
[Image: IMGP1705.jpg]
[Image: IMGP1714.jpg]

Along with some new Brembo pads, Oil pressure and Temp gauges

ha ha the above the door looks the same on my car...held together by prayers lol
[Image: siggy1.jpg]

the smokey old bus that sounds like a tractor...
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#28
That interior is maaad!
Doesnt even own a 306.
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#29
(12-05-2013, 01:38 PM)Tom Wrote: That interior is maaad!

Tbh the car is quite tame for Kyle atm!
Perv 106 1.4 xs First Pug Love - Scrapped
Perv 306 1.6 5 Door Hore - Sold
110bhp 207 Hdi Sport - Used as a Brake
173bhp T25 Ph1 Diablo Dturbo - Scrapped
Thirsty Bitch Volvo 850 Estate - Sold
51bhp Berlingo Nad DT Van - Sold
Slow as f*ck Dispatch Work Horse

www.prestige-auto-care.co.uk
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#30
Did it pass the mot?
Bye Bye D-Turbo
Phase 1 GTi-6 now has a new owner
Rolling in the: Phase 3 HDI Wagon

The current estate project: http://306oc.co.uk/forum/thread-22237.html
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