27-11-2012, 06:42 PM
Ladies and gentlemen, I give to you..
One 5 mile old turbo.
As i'm sure you'll see from the following pics, that's not supposed to be like that, that's supposed to be attached to that, and that's generally f*cked. How to kill a turbo in 10 minutes...
![[Image: DSCF2471.jpg]](http://i1128.photobucket.com/albums/m481/martypellowe/DSCF2471.jpg)
![[Image: DSCF2472.jpg]](http://i1128.photobucket.com/albums/m481/martypellowe/DSCF2472.jpg)
![[Image: DSCF2473.jpg]](http://i1128.photobucket.com/albums/m481/martypellowe/DSCF2473.jpg)
![[Image: DSCF2474.jpg]](http://i1128.photobucket.com/albums/m481/martypellowe/DSCF2474.jpg)
![[Image: DSCF2475.jpg]](http://i1128.photobucket.com/albums/m481/martypellowe/DSCF2475.jpg)
![[Image: DSCF2476.jpg]](http://i1128.photobucket.com/albums/m481/martypellowe/DSCF2476.jpg)
![[Image: DSCF2477.jpg]](http://i1128.photobucket.com/albums/m481/martypellowe/DSCF2477.jpg)
![[Image: DSCF2478.jpg]](http://i1128.photobucket.com/albums/m481/martypellowe/DSCF2478.jpg)
By the looks of things, two fails on my part lead to the destruction of the blower. Number 1: threading a compressor housing bolt hole and not fixing it. And number 2: The bolt next to it, having not had a washer due to moving the actuator bracket, I used a random washer I had lying around that wasn't the same spec as the others and, being right next to the newly missing bolt, formed a weak point that bent the washer under boost pressure, which in turn lifted the housing, grinded the compressor wheel and eventually snapped the shaft.
This then lead to bursting the oil seals on the CHRA, filling the inlet with oil and, today, causing the engine to run away after fitting the new turbo. Rough guesstimate is there's between 1-2L of oil in the intercooler and lower pipework.
FML.
One 5 mile old turbo.
As i'm sure you'll see from the following pics, that's not supposed to be like that, that's supposed to be attached to that, and that's generally f*cked. How to kill a turbo in 10 minutes...
![[Image: DSCF2471.jpg]](http://i1128.photobucket.com/albums/m481/martypellowe/DSCF2471.jpg)
![[Image: DSCF2472.jpg]](http://i1128.photobucket.com/albums/m481/martypellowe/DSCF2472.jpg)
![[Image: DSCF2473.jpg]](http://i1128.photobucket.com/albums/m481/martypellowe/DSCF2473.jpg)
![[Image: DSCF2474.jpg]](http://i1128.photobucket.com/albums/m481/martypellowe/DSCF2474.jpg)
![[Image: DSCF2475.jpg]](http://i1128.photobucket.com/albums/m481/martypellowe/DSCF2475.jpg)
![[Image: DSCF2476.jpg]](http://i1128.photobucket.com/albums/m481/martypellowe/DSCF2476.jpg)
![[Image: DSCF2477.jpg]](http://i1128.photobucket.com/albums/m481/martypellowe/DSCF2477.jpg)
![[Image: DSCF2478.jpg]](http://i1128.photobucket.com/albums/m481/martypellowe/DSCF2478.jpg)
By the looks of things, two fails on my part lead to the destruction of the blower. Number 1: threading a compressor housing bolt hole and not fixing it. And number 2: The bolt next to it, having not had a washer due to moving the actuator bracket, I used a random washer I had lying around that wasn't the same spec as the others and, being right next to the newly missing bolt, formed a weak point that bent the washer under boost pressure, which in turn lifted the housing, grinded the compressor wheel and eventually snapped the shaft.
This then lead to bursting the oil seals on the CHRA, filling the inlet with oil and, today, causing the engine to run away after fitting the new turbo. Rough guesstimate is there's between 1-2L of oil in the intercooler and lower pipework.
FML.