Cully's spare Gti6 engine

[jammapic]

Looking good Cully.

Is this just a rebuild or have I missed something?

JP

[Toms306]

I swear everyone has an old bed sheet exactly the same as that one!

[kentiiboii]

I swear everyone has an old bed sheet exactly the same as that one!

I dont am I missing out?

Looking good cully. :-) be rude not to paint it up :-)

[cully]

Looking good Cully.

Is this just a rebuild or have I missed something?

JP

yes JP its a rebuild refresh
i bought the engine as a scrapper, but found the problem was not what was originally diagnosed, so have decided to refresh the engine/head with new bearings and rings so it will be a good drop in and go package for my Gti6

[Dum-Dum]

Gotta say im glad with my engine build i had the valves and seats done at the machine shop

[cully]

mmm! white paint but for how long?


   

[Dum-Dum]

Well, defo the right colour for showing up your oil leaks

[Niall]

Looking good. Wont stay that way though

[pugvivant]

what alloy is the rocker cover made out of and what brand was the high temp paint?

[vlj]

Looking good Cully!

[cully]

what alloy is the rocker cover made out of and what brand was the high temp paint?

umm alloy ? alluminium alloy probably, and its painted with smooth Hammerite as that worrked well on my brake calipers

[Tom]

Making good progress with this mate. Is this going to be a reserve engine or by the time its finished you'll just want to drop it in straight away?

[cully]

been grinding in the valves today got to the last inlet valve and i find one im not happy with

it was tight to insert and was stiff sticking going to full lift so took it out to inspect it and found this dig in the side of the stem

im going to replace this valve as it will only wear the guide and tear up the valve stem seal

   

[cully]

made a start stripping the block down, as im waiting on a valve, before i can reasemble the head.

im glad to say ive shed some more blood and skin.
I was trying to undo the two bolts through the back of the bracket that holds the power steering pump and alternator,
tight buggers but i won in the end.

this engine has been apart before for sure, but to what extent im not sure yet, but the sump deffo looks like its been removed and resealed as some point

on the up side ive found one 13mm 3/8 socket 2 spare inlet studs and a power steering pump bolt down the back of the alternator

[Niall]

Going to be waiting a while for that valve. Wont be removing it till at least next weekend

[devils_fuel]

Billy bargain about the treasure found, not so cool about skin/blood loss

[Sian]

This can always be a doner engine for mine and then you have another spare engine what a bargain haha

[londondan86]

When I started stripping the XUD for the first time I found 3 8mm nuts, a torx bit and a tip from a magnetic pickup tool behind the alternator bracket! Lol

[cully]

some info here that might come in handy
Peugeot partnumbers and service box prices
all priced each so for 16 valvestem seals multiply price by 16

XU10J4RS
Head Gasket 45.84 GBP
Peugeot 0209Z2

Head Bolts 7.57 GBP
Peugeot 0204AO UP TO O 08581 REMOVE WASHER 0205 47

Rear Crankshaft Oil Seal 18.74 GBP
Peugeot CRANKSHAFT BEARING SEAL 90X110-7SFCM - 0127 28

Front Crankshaft Oil Seal 14.34 GBP
Peugeot CRANKSHAFT BEARING SEAL 42X62-7 0326 22

Camshaft Oil Seal 11.80 GBP
Peugeot ENGINE CAMSHAFT SEAL DIAM 36X50-7 0236 44

Valve Stem Seals 1.39 GBP
Peugeot ENGINE VALVE STEM SEAL DIAM 12 - H 10 095638

VALVE GUIDE Stem REPAR 0220 96 18.55 GBP
SET OF 2 VALVE SPING 0952 A6 5.54 GBP
Valve collets 0950 20 2.51 GBP

Inlet valve 28.44 GBP
Peugeot 094882

Exhaust valve 37.32 GBP
Peugeot 0949 87

VALVE SPRING RETAINER Top 0951 36 2.40 GBP
VALVE SPRING RETAINER Lower 0953 20 2.56 GBP

Timing Belt Kit 98.98 GBP
Peugeot DISTRIBUTION MOTOR KIT 0831 48 RP 0831 R5

Timing Belt 42.14 GBP
Peugeot TIMING BELT 136 DTS HT=34 0816 98

(earlyer ph2 belt roller assembly numbers)
peugeot TIMING TENSION ROLLER 0829 35 53.33 GBP
Bolt GEAR-BOX HOUSING COLUMN SCREW M8X125(2) LG 16-34 0820 17
Bolt SELF LOCKING SELF-TAP SCREWS DIAM 8X125-25 6923 78
Peugeot RETRACTOR ROLLER 0830 37 RP 0830 63 27.44 GBP
Bolt HEX HEAD CAPSCREW DIAM 10X150-50 6921 C2 RP 6921 91

Hydraulic Cam Follower 27.38 GBP
Peugeot 0942 31

Cam cover screws
SCREW WITH BASE DIAM 6X100-38 0205 51
SOCKET CHEESEHEAD SCREW DIAM 6X100-25 6913 F6 / RP 6913 N8

COOLANT MANIFOLD GASKET DIAM 42 (back of block) 1339 83 1.52 GBP
WATER PUMP GASKET 1206 A4 2.58 GBP
ENGINE WATER THERMOSTAT 83 DEG 1338 39 21.65 GBP
ENGINE WATER THERMOSTAT GASKET DIAM 51X57-4,5 1340 48 1.10 GBP
ENGINE WATER HOUSING-Block SEAL 1340 33 3.48 GBP

ENGINE GASKET KIT 0197 W2 115.87 GBP

GEAR-BOX SEAL 40X58-10 3121 44 RP 16 088 167 80 11.00 GBP
GEAR-BOX SEAL RIGHT29X47-11 3121 46 12.94 GBP

[kentiiboii]

I f*cking love you cully! :-) your doing all the work for me here :-) Cheers for the part numbers going to be big help as im wanting mine to be all oe parts.

[callumcull]

I f*cking love you cully! :-) your doing all the work for me here :-) Cheers for the part numbers going to be big help as im wanting mine to be all oe parts.

+1

You're a legend.

[puglove]

I f*cking love you cully! :-) your doing all the work for me here :-) Cheers for the part numbers going to be big help as im wanting mine to be all oe parts.

+1

You're a legend.

bum fest round pauls!!!

[Niall]

Cheers cully! That price for the head gasket, is that a MLS gasket as im sure thats what came on these as standard? If so, thats cheap!

[callumcull]

I f*cking love you cully! :-) your doing all the work for me here :-) Cheers for the part numbers going to be big help as im wanting mine to be all oe parts.

+1

You're a legend.

bum fest round pauls!!!

   

[kentiiboii]

I f*cking love you cully! :-) your doing all the work for me here :-) Cheers for the part numbers going to be big help as im wanting mine to be all oe parts.

+1

You're a legend.

bum fest round pauls!!!

You just feeling left out ;-)

[cully]

all this praise and still no rep!

as for the head gasket being MLS, i dont know, event the parts guy didnt know, he said he'd have to order to find out,
and also the engine gasket kit, i dont know what that includes, it may be all of the gaskets that are needed,
cause when i asked if peugeot did a head gasket kit they said no,
but since i found that kit on service box

[puglove]

You just feeling left out ;-)

I know, im gona go slacken off my cambelt and go for a drive tonight so i can join in!

[kentiiboii]

all this praise and still no rep!

as for the head gasket being MLS, i dont know, event the parts guy didnt know, he said he'd have to order to find out,
and also the engine gasket kit, i dont know what that includes, it may be all of the gaskets that are needed,
cause when i asked if peugeot did a head gasket kit they said no,
but since i found that kit on service box

Yeah I was wondering if the engine gasket kit would include the head gasket kit specially when its over £100 ill go in internet and rep ;-)

You just feeling left out ;-)

I know, im gona go slacken off my cambelt and go for a drive tonight so i can join in!

That would be a tremendous idea jamie :-)

[Dum-Dum]

THat is an awuful lot of parts there Paul but you can get a full set of 16 +1mm oversize valves for £335 http://www.ebay.co.uk/itm/Sinus-Performa...2a32d5cffd

[cully]

just to say thats not a list of what ive bought or going to buy
that is a list of partnumbers most likely to be usefull for engine builders