TD04L

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TD04L
#1
Hey all i am looking in too fitting my TD04L.
But i dont want too run dewatsegated.
What can i do so i can have it on
Thanks stewart
anyone done with with wastegate still on ?
[Image: mintsig.jpg]
STAGE2 XUD DEAD ATM ENGINE REBUILD
GARRET T2-BOSCH PUMP-GROUNDED LDA PIN-GOV MOD-FMIC-STRAIT THRU STAINLESS EXHAUST SYSTEM
COMING SOON TD04 Big Grin
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#2
use a k03 manifold and a adapter like mine then you can run fully waste gated Smile
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#3
Aint a k04 manifold for a hdi ?
[Image: mintsig.jpg]
STAGE2 XUD DEAD ATM ENGINE REBUILD
GARRET T2-BOSCH PUMP-GROUNDED LDA PIN-GOV MOD-FMIC-STRAIT THRU STAINLESS EXHAUST SYSTEM
COMING SOON TD04 Big Grin
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#4
noo eather a gt15 or k03 manifold is what you want from the xud i had a look at te scrappers but they had nothing sutable
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#5
ah gutted what about a kkk what manifold is that ?
cos av got a spare t2 and kkk turbo
[Image: mintsig.jpg]
STAGE2 XUD DEAD ATM ENGINE REBUILD
GARRET T2-BOSCH PUMP-GROUNDED LDA PIN-GOV MOD-FMIC-STRAIT THRU STAINLESS EXHAUST SYSTEM
COMING SOON TD04 Big Grin
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#6
theres two of each turbo lol two garrets (t2 and gt15) and two kkk's (k14'and ko3)
i guess you have the k14 with internal wastgate? the k14 and t2 share the same manifold so most likely no goodSad
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#7
its the one with that ball houseing on with 8mm nut
[Image: mintsig.jpg]
STAGE2 XUD DEAD ATM ENGINE REBUILD
GARRET T2-BOSCH PUMP-GROUNDED LDA PIN-GOV MOD-FMIC-STRAIT THRU STAINLESS EXHAUST SYSTEM
COMING SOON TD04 Big Grin
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#8
studturbo Wrote:its the one with that ball houseing on with 8mm nut


k14 then Sad

this is the gt15/k03 manifold you are after
http://www.ebay.co.uk/itm/PEUGEOT-306-1 ... 45fd3e2510

angles the turbo different which in turn allows you to keep the wastegate Smile


and this is a t2/k14 mani see the differences?
http://www.ebay.co.uk/itm/PEUGEOT-306-1 ... 3f12b441e4
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#9
so is that deffo the one i want yeah ?
[Image: mintsig.jpg]
STAGE2 XUD DEAD ATM ENGINE REBUILD
GARRET T2-BOSCH PUMP-GROUNDED LDA PIN-GOV MOD-FMIC-STRAIT THRU STAINLESS EXHAUST SYSTEM
COMING SOON TD04 Big Grin
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#10
thats the one anto's used and im useing and i belive a few others have used Smile
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#11
nice i need to find one then asap so i can get it all mocked up u know any good ways to turbo the house as mine is stuck
[Image: mintsig.jpg]
STAGE2 XUD DEAD ATM ENGINE REBUILD
GARRET T2-BOSCH PUMP-GROUNDED LDA PIN-GOV MOD-FMIC-STRAIT THRU STAINLESS EXHAUST SYSTEM
COMING SOON TD04 Big Grin
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#12
studturbo Wrote:nice i need to find one then asap so i can get it all mocked up u know any good ways to turbo the house as mine is stuck

?
turbo the house ????
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#13
I used the k03 manifold, same as anto's. Haven't quite got my wastegate fully sorted, need to make up proper brackets for it.
And I guess you mean your trying to clock the turbo round, you have to take the clamp of, then split the hotside from the centre cartridge and theres a wee pin you need to remove before you can clock it. Same on the compressor side, remove the circlip, split, remove pin and again you can clock it!
Gov modded 11mm Bosch + Standard turbo = 137.2bhp . . . . TD04 now in...time to get playing!
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#14
houseing lol
[Image: mintsig.jpg]
STAGE2 XUD DEAD ATM ENGINE REBUILD
GARRET T2-BOSCH PUMP-GROUNDED LDA PIN-GOV MOD-FMIC-STRAIT THRU STAINLESS EXHAUST SYSTEM
COMING SOON TD04 Big Grin
Reply
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#15
i cant turn it ive took the clamp off wheres this pin ?
[Image: mintsig.jpg]
STAGE2 XUD DEAD ATM ENGINE REBUILD
GARRET T2-BOSCH PUMP-GROUNDED LDA PIN-GOV MOD-FMIC-STRAIT THRU STAINLESS EXHAUST SYSTEM
COMING SOON TD04 Big Grin
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#16
The clamp holds two flanges together..you have to split the turbo at that joint, wedge a screwdriver in the gap and work your way round..when you have it in two pieces you'll see the pin!
Gov modded 11mm Bosch + Standard turbo = 137.2bhp . . . . TD04 now in...time to get playing!
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#17
studturbo Wrote:i cant turn it ive took the clamp off wheres this pin ?

between the cartridge and the housing, as said already you have to remove the housings without bending the blades on either turbine to remove the pin!
Team Orange Engine Bay

My flickr photostream - http://www.flickr.com/photos/markairey
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#18
tryed the screwdriver not moving its been a pain
[Image: mintsig.jpg]
STAGE2 XUD DEAD ATM ENGINE REBUILD
GARRET T2-BOSCH PUMP-GROUNDED LDA PIN-GOV MOD-FMIC-STRAIT THRU STAINLESS EXHAUST SYSTEM
COMING SOON TD04 Big Grin
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#19
studturbo Wrote:tryed the screwdriver not moving its been a pain

Well you have 2 choices..........

1 - get it apart
2 - don't fit it

so can a suggest a large dose of MTFU and get on with it Smile
Team Orange Engine Bay

My flickr photostream - http://www.flickr.com/photos/markairey
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#20
Yea, mine took a hammer and chisel! Just make sure to work evenly around the housing, and be firm without breaking anything!
Gov modded 11mm Bosch + Standard turbo = 137.2bhp . . . . TD04 now in...time to get playing!
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#21
ok lads ill MTFU and do it cos its going on my car and also anyone run 1 of theses standard boost for turbo ?
[Image: mintsig.jpg]
STAGE2 XUD DEAD ATM ENGINE REBUILD
GARRET T2-BOSCH PUMP-GROUNDED LDA PIN-GOV MOD-FMIC-STRAIT THRU STAINLESS EXHAUST SYSTEM
COMING SOON TD04 Big Grin
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#22
No, but they're about 8-12psi stock...

It'll be seriously shit!
(16-05-2016, 10:45 AM)Toms306 Wrote: Oh I don't care about the stripped threads lol, that's easily solved by hammering the bolt in. Wink
Nanstone GTD5 GT17S - XUD9TE
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#23
well am gunner be putting my mbc on anyway do u leave it standard and use mbc to turn it up ?
[Image: mintsig.jpg]
STAGE2 XUD DEAD ATM ENGINE REBUILD
GARRET T2-BOSCH PUMP-GROUNDED LDA PIN-GOV MOD-FMIC-STRAIT THRU STAINLESS EXHAUST SYSTEM
COMING SOON TD04 Big Grin
Reply
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#24
Agree with ruan, I'm at 16 - 20 odd psi and even that aint enough!

I had to move the wastegate, and doing that will more than likely completely mess up your standard setting so best use the mbc aswell!
Gov modded 11mm Bosch + Standard turbo = 137.2bhp . . . . TD04 now in...time to get playing!
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#25
For the effort its worth I'd not bother (personally).
Supercharged GTi6 Build
S14 Zenki Build
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#26
i dont want to run dewastegated Sad
[Image: mintsig.jpg]
STAGE2 XUD DEAD ATM ENGINE REBUILD
GARRET T2-BOSCH PUMP-GROUNDED LDA PIN-GOV MOD-FMIC-STRAIT THRU STAINLESS EXHAUST SYSTEM
COMING SOON TD04 Big Grin
Reply
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#27
studturbo Wrote:i dont want to run dewastegated Sad

Why??

**just remembered that I still haven't replied to your PM, I'm seriously shit with replying to anything ATM**
Team Orange Engine Bay

My flickr photostream - http://www.flickr.com/photos/markairey
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#28
mark_airey Wrote:
studturbo Wrote:i dont want to run dewastegated Sad

Why??

**just remembered that I still haven't replied to your PM, I'm seriously shit with replying to anything ATM**

On that note, wheres my EGR plate! :mrgreen:
Supercharged GTi6 Build
S14 Zenki Build
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#29
silverzx Wrote:On that note, wheres my EGR plate! :mrgreen:

Oh f*ck.........going to look now before I forget again! Told you I was shit ATM lol

Edit:- found it, PM heading your way Smile
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#30
To get the turbo apart i used block of wood and hammer bashed around evenly and lots of wd Smile
Bye Bye D-Turbo
Phase 1 GTi-6 now has a new owner
Rolling in the: Phase 3 HDI Wagon

The current estate project: http://306oc.co.uk/forum/thread-22237.html
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