04-02-2014, 12:47 AM
Couple of pictures there from before i owned it just to show u what it was like, unfortunatly changed phones since so only recent pictures.
I did a thread in newbies but seems only right to have 1 in here and keep adding to it.
Its a Meridian HDi moonstone blue 5door, bought it aprox 5 month ago it had 116k and allot of work done inc
clutch, timing, waterpump, lift pump, fuel pump, injectors, reconditioned back axel. Overall clean tidy and free of rust.
Jumped straight into stage 2 with transit van intercooler, evo front boost pipe and various other parts lying round that fitted!
Ur run of the mill chop n weld decat and a tiny free flow back box.
Egr delete.
Gti6 front shocks with 65mm drop.
Back axel was slammed i never done by clicks i done using string to measure lol.
And a cheap boost controller!
Straight in for dyno
Stage 2 file was on over night then straight on rollers! On the way there the cheap boost controller vibrated loose and shot the ball and spring so as a posed to the 22 it should be running it was only 16
The clutch was slipping between 2k and 3k instantly wen the file was uploaded.
Any way i said to the guy not over 4k and not over 100mph as i hadn't taken it that far my self yet and defiantly not letting some one else blow it up haha!
Results were
162bhp 279ftlb
I have the results somewhere so i will hunt the paperwork out!
Straight away got a new brass boost controller back to 22 and so far so good, had to soak in wd40 once because the oil was making boost spike a couple week ago!
Since then its had an over haul
New drive shafts
Gear box seals
Hub carriers
Wheel barings
Lower arms
P bushes
Balljoints and new pinch bolts
Track rod ends
New disks and pads all round and hand brake cables all calipers serviced
Bilstein b4 sport front shocks and new pinch bolts
Ta technics rear shocks
New top mounts an bairings
New bigger intercooler and moved back for standard bumper
I sourced some morettes, they were in poor condition and didnt work properly so reconed them with new wiring harnesses srews clips ect, lick of moonstone and got them in.
205 gti wheel, top glove box, dvd player in, will smooth the top in, in due time.
This was the new cooler going on ready for standard bumper, unfortunately could only get a mint white 1 i have a full doner car same as mine but bumper cracked on that!
Swapped back to crystals with genuine pug protectors
This is how it sits right now, i have just bought a td04 tonight, i already have the R70 pump and 1800fps waiting to be fitted, just trying to decide on clutch!
I also have the rallye blanks for the for the bumper to do away with fogs.
Any input welcome, always looking for new ideas will update as i go along, i have 2.5" turbo back fully tigged with mandrel bends coming and same place doing the boost pipes minimum silicone the better that will be next week or week after
Graham