Right, about time i updated this..
I've been building up a spare low milleage DHX xantia lump with HDi rods/shells and low milleage HDi oil pump. While the block was apart, i took time to hot steam clean all the gunk out with detergent. The block is in excellent condition; the crank surface was immaculate with no scoring on the bearing surfaces or bores and the factory honing marks still present.
I've spent quite a lot of money/time on it, including;
cam and crank + various other seals,
New cambelt
New sump and manifold gasket
head skimmed + mls headgasket + new headbolts
rocker gasket,
New valeo clutch + cable
New stem seals,
Cleaned valves (also re-lapped) and the head of all the gunk
Additional tarting up
Currently working on building up a spare hyrbid Bosch pump with 10mm head. The internals of which have mostly come from a 500mile (no typo) old bosch that i've had lying around since coming off the car yonks ago!
The turbo is a monster garrett ;D which is in great condition. Just need to finish making the adapter plate up.
Anyway.. pics! ..
![[Image: IMG_0445.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0445.jpg)
![[Image: IMG_0448.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0448.jpg)
![[Image: IMG_0462.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0462.jpg)
![[Image: IMG_0447.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0447.jpg)
![[Image: IMG_0457.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0457.jpg)
![[Image: IMG_0460.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0460.jpg)
![[Image: IMG_0461.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0461.jpg)
![[Image: IMG_0458.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0458.jpg)
![[Image: IMG_0477.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0477.jpg)
![[Image: IMG_0467.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0467.jpg)
Ignore the manifold gasket, i changed that for the correct type
![[Image: IMG_0397.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0397.jpg)
![[Image: IMG_0405.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0405.jpg)
![[Image: IMG_0406.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0406.jpg)
![[Image: IMG_0408.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0408.jpg)
![[Image: IMG_0407.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0407.jpg)
![[Image: IMG_0411.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0411.jpg)
![[Image: IMG_0410.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0410.jpg)
![[Image: IMG_0434.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0434.jpg)
![[Image: IMG_0393.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0393.jpg)
![[Image: IMG_0395.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0395.jpg)
![[Image: IMG_0392.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0392.jpg)
![[Image: IMG_0394.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0394.jpg)
![[Image: IMG_0400.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0400.jpg)
f*ck all wear
![[Image: IMG_0417.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0417.jpg)
![[Image: IMG_0440.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0440.jpg)
![[Image: IMG_0441.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0441.jpg)
![[Image: IMG_0474.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0474.jpg)
Just for lols, a corsa turbo on top of mine
![[Image: IMG_0431.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0431.jpg)
There was SOO much shit inside the inlet part of the head, it was unreal!
![[Image: IMG_0515.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0515.jpg)
Nice job Peugeot! NAAAAGGHHT!!
![[Image: IMG_0513.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0513.jpg)
![[Image: IMG_0502.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0502.jpg)
![[Image: IMG_0535.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0535.jpg)
![[Image: IMG_0554.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0554.jpg)
![[Image: IMG_0555.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0555.jpg)
![[Image: IMG_0532.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0532.jpg)
![[Image: IMG_0519.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0519.jpg)
![[Image: IMG_0521.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0521.jpg)
MMMmmmh noiiice!
![[Image: IMG_0525.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0525.jpg)
![[Image: IMG_0524.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0524.jpg)
![[Image: IMG_0523.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0523.jpg)
![[Image: IMG_0522.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0522.jpg)
![[Image: IMG_0503.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0503.jpg)
![[Image: IMG_0557.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0557.jpg)
![[Image: IMG_0558.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0558.jpg)
![[Image: IMG_0559.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0559.jpg)
![[Image: IMG_0560.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0560.jpg)
![[Image: IMG_0578.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0578.jpg)
![[Image: IMG_0579.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0579.jpg)
![[Image: IMG_0596.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0596.jpg)
![[Image: IMG_0590.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0590.jpg)
![[Image: IMG_0587.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0587.jpg)
![[Image: IMG_0585.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0585.jpg)
![[Image: IMG_0584.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0584.jpg)
![[Image: IMG_0595.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0595.jpg)
![[Image: IMG_0598.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0598.jpg)
![[Image: IMG_0599.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0599.jpg)
![[Image: IMG_0600.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0600.jpg)
![[Image: IMG_0601.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0601.jpg)
![[Image: IMG_0605.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0605.jpg)
There it is, just chillin' .. unaware it's about to have it's guts ripped out
![[Image: IMG_0619.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0619.jpg)
![[Image: IMG_0629.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0629.jpg)
Pump carcassed;
![[Image: IMG_0689.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0689.jpg)
![[Image: IMG_0700.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0700.jpg)
![[Image: IMG_0685.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0685.jpg)
![[Image: IMG_0685.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0685.jpg)
![[Image: IMG_0700.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0700.jpg)
Old pump; internally it is fine, very good infact. The case however..
![[Image: IMG_0696.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0696.jpg)
![[Image: IMG_0694.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0694.jpg)
Still works great with the rear bolt in, was sufficient!
Think thats enough pics for now. Have a lot more that i'll get up some time soon.
Niv
I've been building up a spare low milleage DHX xantia lump with HDi rods/shells and low milleage HDi oil pump. While the block was apart, i took time to hot steam clean all the gunk out with detergent. The block is in excellent condition; the crank surface was immaculate with no scoring on the bearing surfaces or bores and the factory honing marks still present.
I've spent quite a lot of money/time on it, including;
cam and crank + various other seals,
New cambelt
New sump and manifold gasket
head skimmed + mls headgasket + new headbolts
rocker gasket,
New valeo clutch + cable
New stem seals,
Cleaned valves (also re-lapped) and the head of all the gunk
Additional tarting up
Currently working on building up a spare hyrbid Bosch pump with 10mm head. The internals of which have mostly come from a 500mile (no typo) old bosch that i've had lying around since coming off the car yonks ago!
The turbo is a monster garrett ;D which is in great condition. Just need to finish making the adapter plate up.
Anyway.. pics! ..
![[Image: IMG_0445.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0445.jpg)
![[Image: IMG_0448.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0448.jpg)
![[Image: IMG_0462.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0462.jpg)
![[Image: IMG_0447.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0447.jpg)
![[Image: IMG_0457.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0457.jpg)
![[Image: IMG_0460.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0460.jpg)
![[Image: IMG_0461.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0461.jpg)
![[Image: IMG_0458.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0458.jpg)
![[Image: IMG_0477.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0477.jpg)
![[Image: IMG_0467.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0467.jpg)
Ignore the manifold gasket, i changed that for the correct type
![[Image: IMG_0397.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0397.jpg)
![[Image: IMG_0405.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0405.jpg)
![[Image: IMG_0406.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0406.jpg)
![[Image: IMG_0408.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0408.jpg)
![[Image: IMG_0407.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0407.jpg)
![[Image: IMG_0411.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0411.jpg)
![[Image: IMG_0410.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0410.jpg)
![[Image: IMG_0434.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0434.jpg)
![[Image: IMG_0393.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0393.jpg)
![[Image: IMG_0395.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0395.jpg)
![[Image: IMG_0392.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0392.jpg)
![[Image: IMG_0394.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0394.jpg)
![[Image: IMG_0400.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0400.jpg)
f*ck all wear

![[Image: IMG_0417.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0417.jpg)
![[Image: IMG_0440.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0440.jpg)
![[Image: IMG_0441.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0441.jpg)
![[Image: IMG_0474.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0474.jpg)
Just for lols, a corsa turbo on top of mine
![[Image: IMG_0431.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0431.jpg)
There was SOO much shit inside the inlet part of the head, it was unreal!
![[Image: IMG_0515.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0515.jpg)
Nice job Peugeot! NAAAAGGHHT!!
![[Image: IMG_0513.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0513.jpg)
![[Image: IMG_0502.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0502.jpg)
![[Image: IMG_0535.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0535.jpg)
![[Image: IMG_0554.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0554.jpg)
![[Image: IMG_0555.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0555.jpg)
![[Image: IMG_0532.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0532.jpg)
![[Image: IMG_0519.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0519.jpg)
![[Image: IMG_0521.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0521.jpg)
MMMmmmh noiiice!
![[Image: IMG_0525.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0525.jpg)
![[Image: IMG_0524.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0524.jpg)
![[Image: IMG_0523.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0523.jpg)
![[Image: IMG_0522.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0522.jpg)
![[Image: IMG_0503.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0503.jpg)
![[Image: IMG_0557.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0557.jpg)
![[Image: IMG_0558.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0558.jpg)
![[Image: IMG_0559.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0559.jpg)
![[Image: IMG_0560.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0560.jpg)
![[Image: IMG_0578.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0578.jpg)
![[Image: IMG_0579.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0579.jpg)
![[Image: IMG_0596.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0596.jpg)
![[Image: IMG_0590.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0590.jpg)
![[Image: IMG_0587.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0587.jpg)
![[Image: IMG_0585.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0585.jpg)
![[Image: IMG_0584.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0584.jpg)
![[Image: IMG_0595.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0595.jpg)
![[Image: IMG_0598.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0598.jpg)
![[Image: IMG_0599.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0599.jpg)
![[Image: IMG_0600.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0600.jpg)
![[Image: IMG_0601.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0601.jpg)
![[Image: IMG_0605.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0605.jpg)
There it is, just chillin' .. unaware it's about to have it's guts ripped out
![[Image: IMG_0619.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0619.jpg)
![[Image: IMG_0629.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0629.jpg)
Pump carcassed;
![[Image: IMG_0689.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0689.jpg)
![[Image: IMG_0700.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0700.jpg)
![[Image: IMG_0685.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0685.jpg)
![[Image: IMG_0685.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0685.jpg)
![[Image: IMG_0700.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0700.jpg)
Old pump; internally it is fine, very good infact. The case however..
![[Image: IMG_0696.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0696.jpg)
![[Image: IMG_0694.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/Re-build/IMG_0694.jpg)
Still works great with the rear bolt in, was sufficient!
Think thats enough pics for now. Have a lot more that i'll get up some time soon.
Niv
![[Image: brokendown-1-1-1.jpg]](http://i1054.photobucket.com/albums/s491/n0v0s/brokendown-1-1-1.jpg)
Dturbo GT2259s build thread;
http://306oc.co.uk/forum/thread-3692.html
Daily driver; 330d Msport (doesn't blow up!)