Posts: 4,660 
	Threads: 343 
	Joined: Jul 2012
	
 Reputation: 
 15
Location: Chesterfield
 Car Model/Spec: 106 gti / 306 hdi estate 
 Thanks: 4 
	Given 3 thank(s) in 3 post(s)
  
	 
 
	
		
		
		29-12-2013, 10:39 AM 
(This post was last modified: 07-01-2014, 08:52 PM by Chris_90.)
	
	 
	
		So im stripping the head down ready to be skimed, took cam out, but i carnt work out how to remove the valves? 
So how do i do it? 
 
P.s This is a learning curve for me so no stupid answers please (i no thats a big ask    )
	  
	
	
 
 
 
 
	
		
	 
 
 
	
	
	
		
	Posts: 1,497 
	Threads: 177 
	Joined: Dec 2011
	
 Reputation: 
 3
Location: Highlands, Scotland
 Thanks: 0 
	Given 0 thank(s) in 0 post(s)
  
	 
 
	
		
		
		29-12-2013, 10:46 AM 
(This post was last modified: 29-12-2013, 10:48 AM by Daniel306.)
	
	 
	
		You need a valve compressor, then you need to remove the collects. 
  
	
	
	
	
		
	 
 
 
	
	
	
		
	Posts: 4,660 
	Threads: 343 
	Joined: Jul 2012
	
 Reputation: 
 15
Location: Chesterfield
 Car Model/Spec: 106 gti / 306 hdi estate 
 Thanks: 4 
	Given 3 thank(s) in 3 post(s)
  
	 
 
	
		
		
		29-12-2013, 11:00 AM 
(This post was last modified: 29-12-2013, 11:03 AM by Chris_90.)
	
	 
	
		Oh..... I see now well the issue i was having is were is the spring/ collets (how ever its spelt)  
Oooooo There they are    
 
Thanks for the vid Daniel 
 
p.s did you get my pm?
 
 
Any one recommend a valve spring compressor for the job?
	  
	
	
 
 
 
 
	
		
	 
 
 
	
	
	
		
	Posts: 2,607 
	Threads: 136 
	Joined: Jun 2013
	
 Reputation: 
 11
Location: Basingstoke/Reading
 Car Model/Spec: 306 hdi stage 2 & 205 DTI 
 Thanks: 6 
	Given 39 thank(s) in 39 post(s)
  
	 
 
 
	
	
	
		
	Posts: 1,804 
	Threads: 129 
	Joined: Mar 2012
	
 Reputation: 
 11
Thanks: 0 
	Given 0 thank(s) in 0 post(s)
  
	 
 
	
	
		Is this the head with the broken valve? If so I'd avoid using it as the valve shaft may have been damaged, not noticeable to the eye and cause an oil leak or worse
	 
	
	
Stage 2 XUD Sedan
 
	
		
	 
 
 
	
	
	
		
	Posts: 3,662 
	Threads: 127 
	Joined: Feb 2012
	
 Reputation: 
 33
Location: London
 Car Model/Spec: ZX Volcane TD
 Thanks: 6 
	Given 32 thank(s) in 32 post(s)
  
	 
 
	
	
		not sure if that video mentions, but you need to keep everything in order for re-assembly
	 
	
	
	
		
	 
 
 
	
	
	
		
	Posts: 4,660 
	Threads: 343 
	Joined: Jul 2012
	
 Reputation: 
 15
Location: Chesterfield
 Car Model/Spec: 106 gti / 306 hdi estate 
 Thanks: 4 
	Given 3 thank(s) in 3 post(s)
  
	 
 
	
	
		 (29-12-2013, 11:28 AM)strictly_perv Wrote:  Is this the head with the broken valve? If so I'd avoid using it as the valve shaft may have been damaged, not noticeable to the eye and cause an oil leak or worse 
No that head has big BIG chunks and gorges in it from were valve as hit it, so just got a another engine.
  (29-12-2013, 12:04 PM)zx_volcane Wrote:  not sure if that video mentions, but you need to keep everything in order for re-assembly 
Yer I was thinking this tbh I plan on making a bord to put every thing on in order. 
 
I'm sure there will be more questions on this when I come to rebuilding it, but won't be for a while till I got money for gasket Kit and money to get it skimmed.
	  
	
	
 
 
 
 
	
		
	 
 
 
	
	
	
		
	Posts: 20,092 
	Threads: 591 
	Joined: Nov 2012
	
 Reputation: 
 54
Location: Cotswolds
 Car Model/Spec: Stage 13 16v HDi
  
 
 
Thanks: 22 
	Given 68 thank(s) in 68 post(s)
  
	 
 
	
	
		Dam just seen where you are otherwise I would drop my tools round... 
Spring compressor is invaluable really to do this 
 
Once done...get the valves in a drill with some wet n dry paper and get them spanking clean! 
 
Also worth buying a valve lapper and paste
	 
	
	
	
		
	 
 
 
	
	
	
		
	Posts: 7,825 
	Threads: 465 
	Joined: Dec 2011
	
 Reputation: 
 114
Location: Cullompton Devon
 Car Model/Spec: Vauxhall
  
 
Thanks: 1 
	Given 98 thank(s) in 92 post(s)
  
	 
 
 
	
	
	
		
	Posts: 6,482 
	Threads: 226 
	Joined: Dec 2011
	
 Reputation: 
 24
Location: Cornwall
 Car Model/Spec: A3 TDi 
 Thanks: 0 
	Given 0 thank(s) in 0 post(s)
  
	 
 
	
	
		Hammer and a deep socket   
	 
	
	
Doesnt even own a 306.
 
	
		
	 
 
 
	
	
	
		
	Posts: 4,660 
	Threads: 343 
	Joined: Jul 2012
	
 Reputation: 
 15
Location: Chesterfield
 Car Model/Spec: 106 gti / 306 hdi estate 
 Thanks: 4 
	Given 3 thank(s) in 3 post(s)
  
	 
 
	
	
		 (29-12-2013, 01:12 PM)Piggy Wrote:  Dam just seen where you are otherwise I would drop my tools round... 
Spring compressor is invaluable really to do this 
 
Once done...get the valves in a drill with some wet n dry paper and get them spanking clean! 
 
Also worth buying a valve lapper and paste 
Yer was gonna look in to the valve lapper thingy, what grade wet a dry should I use? 
  (29-12-2013, 01:19 PM)cully Wrote:  http://306oc.co.uk/forum/thread-17479-po...#pid340753 
Thanks Will read though that when I get chance should help out   
 (29-12-2013, 01:29 PM)Tom Wrote:  Hammer and a deep socket   
  I have issues with hammers every time I use one I always brake something and then takes 3 Times as long to fix what I just messed up   
	 
	
	
 
 
 
 
	
		
	 
 
 
	
	
	
		
	Posts: 20,092 
	Threads: 591 
	Joined: Nov 2012
	
 Reputation: 
 54
Location: Cotswolds
 Car Model/Spec: Stage 13 16v HDi
  
 
 
Thanks: 22 
	Given 68 thank(s) in 68 post(s)
  
	 
 
	
	
		Hammer n socket get then off all right...but are no help in getting them back together!!! 
 
Something like 400grade to begin with. 
 
I wouldnt reccomend it but I use a careful blunt screwdriver to get the worst off first...be careful though and have the drill in a vice
	 
	
	
	
		
	 
 
 
	
	
	
		
	Posts: 746 
	Threads: 49 
	Joined: Dec 2013
	
 Reputation: 
 2
Location: Pie eating land.
 Car Model/Spec: 306 HDI Estate + 205 HDI
 Thanks: 5 
	Given 14 thank(s) in 14 post(s)
  
	 
 
	
	
		I use BBQ cleaner to clean carbon deposits off stuff,  works reet good. Will also dissolve ceramic coatings off piston skirts   so be careful what you spray it on. After that as above Drill, scotchbrite lap in.
	 
	
	
	
		
	 
 
 
	
	
	
		
	Posts: 199 
	Threads: 16 
	Joined: Mar 2013
	
 Reputation: 
 0
Location: Meath
 Car Model/Spec: 406TD/XUD Corolla/lolvan
 Thanks: 0 
	Given 1 thank(s) in 1 post(s)
  
	 
 
	
	
		I used one of these 
 
Mind your shims under the buckets, don't lose them! Mind the collets too   
As for lapping the valves, well worthwhile. Found some of mine were heavily pitted, required the other end of the tin of paste....
 
While you have the head off, look for blobs of casting in the ports and dress them out
	  
	
	
	
		
	 
 
 
	
	
	
		
	Posts: 20,092 
	Threads: 591 
	Joined: Nov 2012
	
 Reputation: 
 54
Location: Cotswolds
 Car Model/Spec: Stage 13 16v HDi
  
 
 
Thanks: 22 
	Given 68 thank(s) in 68 post(s)
  
	 
 
	
		
		
		29-12-2013, 04:03 PM 
(This post was last modified: 29-12-2013, 04:04 PM by Piggy.)
	
	 
	
		yeah thats a valve spring compressor! 
 
you need to use the coarse valve paste THEN the fine ideally
	 
	
	
	
		
	 
 
 
	
	
	
		
	Posts: 3,342 
	Threads: 151 
	Joined: Dec 2011
	
 Reputation: 
 14
Location: Rotherham
 Car Model/Spec: 306 D-turbo
 Thanks: 1 
	Given 0 thank(s) in 0 post(s)
  
	 
 
	
	
		Don't know why people strip them? Take mine to a local engine rebuilding specialist unbolt it off the car and take it straight to them £30 later it's skimmed
	 
	
	
 
Team Doesn't own a 306
  
	
		
	 
 
 
	
	
	
		
	Posts: 20,092 
	Threads: 591 
	Joined: Nov 2012
	
 Reputation: 
 54
Location: Cotswolds
 Car Model/Spec: Stage 13 16v HDi
  
 
 
Thanks: 22 
	Given 68 thank(s) in 68 post(s)
  
	 
 
	
	
		but if you have the head off, lapping the valves in is a given to be honest imo 
And I wana come to your engineering firm...my local charged me over a £100 for a skim n test   
I miss my old town where I could get them for £25
	  
	
	
	
		
	 
 
 
	
	
	
		
	Posts: 4,660 
	Threads: 343 
	Joined: Jul 2012
	
 Reputation: 
 15
Location: Chesterfield
 Car Model/Spec: 106 gti / 306 hdi estate 
 Thanks: 4 
	Given 3 thank(s) in 3 post(s)
  
	 
 
	
	
		 (29-12-2013, 04:09 PM)Danny2009 Wrote:  Don't know why people strip them? Take mine to a local engine rebuilding specialist unbolt it off the car and take it straight to them £30 later it's skimmed 
I'm striping it so can have valve stem seals etc why it's in bits, if your gonna do a job men as well do it right first time. 
 
Do I really need to clean the carbon off the valves? Cos there gonna get dirty again soon as its started up. 
 
Gonna lap them why there out tho   
	 
	
	
 
 
 
 
	
		
	 
 
 
	
	
	
		
	Posts: 20,092 
	Threads: 591 
	Joined: Nov 2012
	
 Reputation: 
 54
Location: Cotswolds
 Car Model/Spec: Stage 13 16v HDi
  
 
 
Thanks: 22 
	Given 68 thank(s) in 68 post(s)
  
	 
 
	
		
		
		29-12-2013, 05:11 PM 
(This post was last modified: 29-12-2013, 05:11 PM by Piggy.)
	
	 
	
		You be amazed how much carbon has built up on them 
  
Fyi lap them with the valve stem seals out
	
	
	
	
		
	 
 
 
	
	
	
		
	Posts: 4,660 
	Threads: 343 
	Joined: Jul 2012
	
 Reputation: 
 15
Location: Chesterfield
 Car Model/Spec: 106 gti / 306 hdi estate 
 Thanks: 4 
	Given 3 thank(s) in 3 post(s)
  
	 
 
	
	
		 (29-12-2013, 05:11 PM)Piggy Wrote:  You be amazed how much carbon has built up on them 
 
Fyi lap them with the valve stem seals out 
Ok, well not doing this yet as not got money for bits yet, was just having a nosy why I was filtering oil in shed earlier. 
 
Is it worth renewing the fire seals on the injector ports to?
	  
	
	
 
 
 
 
	
		
	 
 
 
	
	
	
		
	Posts: 20,092 
	Threads: 591 
	Joined: Nov 2012
	
 Reputation: 
 54
Location: Cotswolds
 Car Model/Spec: Stage 13 16v HDi
  
 
 
Thanks: 22 
	Given 68 thank(s) in 68 post(s)
  
	 
 
	
	
		Oh yeah...but they normally come with the headset. 
 
Fire seals and copper seals, IE two for each injector
	 
	
	
	
		
	 
 
 
	
	
	
		
	Posts: 4,660 
	Threads: 343 
	Joined: Jul 2012
	
 Reputation: 
 15
Location: Chesterfield
 Car Model/Spec: 106 gti / 306 hdi estate 
 Thanks: 4 
	Given 3 thank(s) in 3 post(s)
  
	 
 
	
	
		This is the head gasket set I'm looking at buying, it any good? And is that every thing I need? (minus the bolts)  
http://pages.ebay.com/link/?nav=item.vie...0283046466
If that's no good any one got links to a decent one?
	  
	
	
 
 
 
 
	
		
	 
 
 
	
	
	
		
	Posts: 20,092 
	Threads: 591 
	Joined: Nov 2012
	
 Reputation: 
 54
Location: Cotswolds
 Car Model/Spec: Stage 13 16v HDi
  
 
 
Thanks: 22 
	Given 68 thank(s) in 68 post(s)
  
	 
 
	
	
		Seems a bit cheap to be honest 
 
Payen or Victor Reinz would be my only preference
	 
	
	
	
		
	 
 
 
	
	
	
		
	Posts: 3,342 
	Threads: 151 
	Joined: Dec 2011
	
 Reputation: 
 14
Location: Rotherham
 Car Model/Spec: 306 D-turbo
 Thanks: 1 
	Given 0 thank(s) in 0 post(s)
  
	 
 
	
	
		I'd buy that looks decent then just buy a payen or victor reinz headgasket 
 
Seems silly but them inlet gaskets are £10 on there own from my local factors so worth it if you think about it
	 
	
	
 
Team Doesn't own a 306
  
	
		
	 
 
 
	
	
	
		
	Posts: 4,660 
	Threads: 343 
	Joined: Jul 2012
	
 Reputation: 
 15
Location: Chesterfield
 Car Model/Spec: 106 gti / 306 hdi estate 
 Thanks: 4 
	Given 3 thank(s) in 3 post(s)
  
	 
 
	
		
		
		29-12-2013, 08:26 PM 
(This post was last modified: 29-12-2013, 08:34 PM by Chris_90.)
	
	 
	
		Ok then if that's the case probably better getting this genuine Peugeot Kit, then find a decent head gasket.  
 http://pages.ebay.com/link/?nav=item.vie...1232003434
Surely be better genuine Peugeot Kit?
 
 
Maybe this head gasket? (still looking tho)
 
Check out this item I found on eBay:  http://pages.ebay.com/link/?nav=item.vie...1145853806
	 
	
	
 
 
 
 
	
		
	 
 
 
	
	
	
		
	Posts: 3,342 
	Threads: 151 
	Joined: Dec 2011
	
 Reputation: 
 14
Location: Rotherham
 Car Model/Spec: 306 D-turbo
 Thanks: 1 
	Given 0 thank(s) in 0 post(s)
  
	 
 
	
	
		That head set looks ok 
 
But mate get a payen on reinz headgasket or as soon as you come on boost you will be changing it again
	 
	
	
 
Team Doesn't own a 306
  
	
		
	 
 
 
	
	
	
		
	Posts: 4,660 
	Threads: 343 
	Joined: Jul 2012
	
 Reputation: 
 15
Location: Chesterfield
 Car Model/Spec: 106 gti / 306 hdi estate 
 Thanks: 4 
	Given 3 thank(s) in 3 post(s)
  
	 
 
	
	
		 (29-12-2013, 08:52 PM)Danny2009 Wrote:  That head set looks ok 
 
But mate get a payen on reinz headgasket or as soon as you come on boost you will be changing it again 
That gasket is Victor reinz one?
	  
	
	
 
 
 
 
	
		
	 
 
 
	
	
	
		
	Posts: 4,660 
	Threads: 343 
	Joined: Jul 2012
	
 Reputation: 
 15
Location: Chesterfield
 Car Model/Spec: 106 gti / 306 hdi estate 
 Thanks: 4 
	Given 3 thank(s) in 3 post(s)
  
	 
 
	
	
		Got some more questions guys, what sandpaper shal I use on the block deck? Also what sandpaper for getting carbon of the lip of the boars to take pistons/rods out?  
Any tips or hints on removing pistons/conrods? 
 
Thanks in advance   
	 
	
	
 
 
 
 
	
		
	 
 
 
	
	
	
		
	Posts: 511 
	Threads: 7 
	Joined: Aug 2013
	
 Reputation: 
 2
Location: Scotland!
 Car Model/Spec: 106 slo-nad
 Thanks: 24 
	Given 7 thank(s) in 7 post(s)
  
	 
 
	
	
		I use scotchbrite to remove deposits.   
	 
	
	
A moments silence please, for our brothers in the NAD-zone.
 
	
		
	 
 
 
	
	
	
		
	Posts: 6,482 
	Threads: 226 
	Joined: Dec 2011
	
 Reputation: 
 24
Location: Cornwall
 Car Model/Spec: A3 TDi 
 Thanks: 0 
	Given 0 thank(s) in 0 post(s)
  
	 
 
	
	
		I used quite a coarse black paper. Just bought a halfords hobby kit they call it i think. Used one of the rougher black sheets, just go easy. <<< That was for the lip on the cylinder.
	 
	
	
Doesnt even own a 306.
 
	
		
	 
 
 
	 
 |