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White phase 1, now with added truck turbo and massive head gasket failure - Printable Version

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+--- Thread: White phase 1, now with added truck turbo and massive head gasket failure (/showthread.php?tid=7846)

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White phase 1, now with added truck turbo and massive head gasket failure - ozonehostile - 10-11-2012

Hello all, thought it was about time to start a project thread on my latest purchase, a white phase 1 306 5 door with a fecking massive truck turbo Big Grin

here goes.........

[Image: dturbo.jpg]

a nice engine bay shot
[Image: IMAG0425.jpg]

to start of the project, i thought i would start with some basic tidying bits up, bits like:
finding a white colour coded gti6 rear bumper not to keen on the current item as it has a nasty crack and scrape on the bottom lip
[Image: IMAG0423.jpg]


RE: White phase 1, now with added truck turbo - Ed Doe - 10-11-2012

You ain't seen Darren's twin turbo & supercharger setup yet!!!

Welcome to the forum buddy, looks like you've done a fair bit of work to the car! Get a project thread up Smile I'd be well interested in what you're done so far!


RE: White phase 1, now with added truck turbo - ozonehostile - 10-11-2012

fix the grill as it cracked around the badge
[Image: IMAG0426.jpg]


RE: White phase 1, now with added truck turbo - the milkman - 10-11-2012

truck turbo you say? got a part number or code for it pal? welcome btw Smile


RE: White phase 1, now with added truck turbo - ozonehostile - 10-11-2012

at some point i need to take off a few trim bits like the mirror covers and get them resprayed at work as the current paint finish isnt the best :/


RE: White phase 1, now with added truck turbo - the milkman - 10-11-2012

is do see on your engine pick though its been gearbox mounted and it is indeed a big fecker!


RE: White phase 1, now with added truck turbo - darrenjlobb - 10-11-2012

Nice work!

What blower is it?

Looks like a tidy clean install, +1 diesel boost FTFW


RE: White phase 1, now with added truck turbo. Back Soon - ozonehostile - 10-11-2012

but as for turbo spec, i believe it is a garrett l200 turbo from a 12 ton MAN rigid body lorry, its pretty epic win ahah, its been relocated to where the battery was as theres no way such a large turbo would fit in the standard place, it has an oil catch tank with breather, braided oil hoses to cope with the increased pressures, relocated brake lines due to turbo fitment, custom manifolds and a custom made 4" straight thru stainless exhaust. bonnet jacked up to clear turbo/inlet manifold/let heat out. massive fmic with all solid 3 inch boost pipes. im sure theres loads of other stuff, so heres a closeup pic to hopefully cover the spec
[Image: IMG_09311_zps981aba4d.jpg]


RE: White phase 1, now with added truck turbo - darrenjlobb - 10-11-2012

Ah ive seen this posted somewhere else I think, any dyno graphs / videos of it in action?


RE: White phase 1, now with added truck turbo - ozonehostile - 10-11-2012

I have changed one thing recently, that white boost pipe was made from an old exhaust, wasnt happy with it so made a new one out of stainless steel one night after work
[Image: IMAG0446.jpg]

that was just a trial fit, its at the welders currently having a hole put on for the vacuum hose and a bracket to bolt it to the fuel pump the same as the old manky white pipe, should get it back next week hopefully so i can get it on and sorted

some of you may have seen this car over on club306, but no dyno printouts yet sorry, its been sat at work uninsured due to low funds, but a trip to the dyno is on for this month, no idea what its going to produce power and torque wise, looking forward to finding out Smile


RE: White phase 1, now with added truck turbo - karl1989 - 10-11-2012

wow this is epic. think theres some one with a bus turbo ive heard


RE: White phase 1, now with added truck turbo - ozonehostile - 10-11-2012

The best thing about this setup is that it pulls harder than anything ive ever driven or been driven in (including numerous subaru impreza's) and its still got a bog standard fuel pump, so the potential for big power gain is certainly there Big Grin


RE: White phase 1, now with added truck turbo - karl1989 - 10-11-2012

what does the turbo kick in at. have you gov modded the pump?


RE: White phase 1, now with added truck turbo - ozonehostile - 10-11-2012

turbo starts to spool at about 2k rpm, then you get boost at 2.5krpm, only running 1.8 bar currently for the run in period for this setup, but this turbo is easily capable of handling 40+psi. still standard fuel pump, but i do have an 11mm gov mod pump in the parts pile waiting for its time to shine


RE: White phase 1, now with added truck turbo - Pugmarshall - 10-11-2012

Looks a fuckin' animal! Not seen this around before? I'm in Herefordshire, too.


RE: White phase 1, now with added truck turbo - ozonehostile - 10-11-2012

Good to know theres someone else round here lol, its only ever had one outing in the shire, took it to work once and its been at the workshop since, cant resist getting it back on the road again though, this week hopefully


RE: White phase 1, now with added truck turbo - Pugmarshall - 11-11-2012

There's a few of us mate, you know of herefordshire cruise?


RE: White phase 1, now with added truck turbo - ozonehostile - 11-11-2012

not really no, dont get out much haha


RE: White phase 1, now with added truck turbo - Pugmarshall - 11-11-2012

Yeah I'm not familiar with them but there's a couple of very fast dturbos amongst them...

Where in the shire are you mate?


RE: White phase 1, now with added truck turbo - ozonehostile - 11-11-2012

out towards abergavenny, bout 12 miles out of hereford. im looking forward to seeing other dtubs in herefordshire, only ones i know of are all in deep wales


RE: White phase 1, now with added truck turbo - Eeyore - 11-11-2012

this is epic! love having the turbo mounted there as you actually get to see it! D:


RE: White phase 1, now with added truck turbo - ozonehostile - 11-11-2012

you can certainly hear it better mounted where it is too haha, wastegate noise eargasms haha


RE: White phase 1, now with added truck turbo - the milkman - 11-11-2012

wastegate? we dont know what those are on here Smile


RE: White phase 1, now with added truck turbo - ozonehostile - 11-11-2012

haha, just a safety feature while its been run in, manual boost controller is on the shopping list Smile


RE: White phase 1, now with added truck turbo - the milkman - 11-11-2012

we dont use those either lmao


RE: White phase 1, now with added truck turbo - Pugmarshall - 11-11-2012

Well, I do and I f*cked my turbo... Logic, what's that?


RE: White phase 1, now with added truck turbo - SonnyRoby - 11-11-2012

Could you tell me a code or something off the turbo? Building a big turbo 306 and that 2500rpm full boost sounds awsome on a 9mm pump.


RE: White phase 1, now with added truck turbo - parrotveasey81 - 11-11-2012

Inlove
have you got any pics of the exhaust manifold???


RE: White phase 1, now with added truck turbo - ozonehostile - 11-11-2012

The turbo is a garrett gt4294s series used with the MAN tgl rigid body lorry, somthing like 12400cc and 440bhp haha, as for the part number im not 100% sure of the top of my head, il have a look when im down the lockup and take a picture of the exhaust manifold. Im not 100% happy with the manifold btw, as i think now that it could have been designed to flow better but anyway, seems to do the job well enough and if it ever comes to installing an even bigger turbo il change the manifold then Smile


RE: White phase 1, now with added truck turbo - ozonehostile - 11-11-2012

heres a sneak preview of my other ongoing project, pink 2 litre mini haha
[Image: oja.jpg]