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Gearbox mount issues - Printable Version

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Gearbox mount issues - dr_jekyll - 25-10-2018

Been having a few teething issues now with cracked turbo brackets and bolts shearing off.
[Image: 4cacfd4bd6125669409b461c93d0cfb1.jpg]
[Image: a794b3385b254d28d943d07c5390720a.jpg]
Admittedly the first bracket was an incredibly poor lash up to get the car back on the road. After that i tig'd up all the shit welds filling them right in and then triangulated the arm to add additional strength.
[Image: b1aa902f659a3817a657d3f5461d9559.jpg]
[Image: c823a441167874708b85a9670b9c5b5c.jpg][Image: 614511cd2d66d3742ac3c23f1a06cad4.jpg][Image: 05c42df637b6ccfa992c69e076d47ac5.jpg]
This time tye bracket failed on the piss poor mounting point and poor bolt choice.... 2x stainless m6 bolts that hold the chra in the exhaust housing.
[Image: 26439102a399ea7f750ef21e9262b531.jpg]
Ive now over engineered the bracket adding a further mounting point, triangulating the whole frame and using high tensiles on every fixing point.
[Image: 8464a1cdc99997efbfbe30db27ab2e27.jpg]
It was suggested to me that this may be failing due to heat expansion and was advised to fit a flexi pre turbo. Now ive never actually heard of this being done or seen it in anyone elses projects so was wondering if this is a feasible remedy. Slightly concerned the flexi may not hold the back pressure and temp as i can peak upto 40psi back pressure on a spike and 800deg c in temp

Opinions???

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RE: Gearbox mount issues - pug306driver - 26-10-2018

your welding is improving, there are 4 8mm studs nearby.....8 if you include the allan bolt holes.....engine is gunna move quite a bit due to all that power on drive and overrun......


RE: Gearbox mount issues - welshpug - 26-10-2018

use HT fixings not SS, twice as strong.

Also is the downpipe bolted to anything but the turbo?