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Turbo swap Newbie. - Printable Version

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Turbo swap Newbie. - Ceri - 22-11-2013

Hiya,

It appears i may have to swap the turbo on the 306. Never done one before. Total newbie to the whole diesel thing.

Is there anything specific i should be wary of in this process? Any hints and tips would be very much appreciated.


RE: Turbo swap Newbie. - Jimbo - 22-11-2013

Put a jack under the sump
Take the drivers side engine mount off
Lower the jack this will tilt the engine forward giving access to the inlet manifold and turbo.
Its not too bad
Cheers james


RE: Turbo swap Newbie. - silverzx - 22-11-2013

You could always watch Darrens video on YouTube a couple of times to get a jist for it.


RE: Turbo swap Newbie. - karl1989 - 22-11-2013

Rubber o ring for the fuel line. We're u based?


RE: Turbo swap Newbie. - Ceri - 22-11-2013

Cheers James,

Silverzx, do you happen to have a link you can post to the vid? that would be ace!

Karl, I'm in South Wales.

Thanks for the tips. x


RE: Turbo swap Newbie. - silverzx - 22-11-2013

The exhaust studs are always the biggest ball ache I find.

http://www.darrenjlobb.co.uk/home/xud-turbo-change

Feel free to give me/Darren reputation.


RE: Turbo swap Newbie. - Tom - 22-11-2013

When you lower the engine grab the inlet and pull engine forward to get more room!


RE: Turbo swap Newbie. - londondan86 - 22-11-2013

Be liberal with wd40 on the exhaust/inlet bolts. I've not had an issue myself but read a few times where people have snapped and/or rounded them

Also disconnect exhaust from the top of the downpipe first as when the engine is pulled forward it will strain the joint making them harder to undo - Again plenty of wd40.

What turbo is going back on? If its off, it may be a good time for an upgrade......


RE: Turbo swap Newbie. - Ceri - 22-11-2013

Can't afford to upgrade at the minute. So it'll just be a standard. It's just done the classic "running on it's own oil" thing where it revs high.. that's gotta be the turbo oil seals hasn't it?


RE: Turbo swap Newbie. - londondan86 - 22-11-2013

Yea, more than likely. May be worth just checking the breather pipes first but I think your probably right.


RE: Turbo swap Newbie. - Seb_Ryan - 22-11-2013

Ceri where abouts in south wales? Im in np44 if u need hand/me to do it


RE: Turbo swap Newbie. - Danny2009 - 22-11-2013

If it's been running on its own oil make sure you clean the oil out of the intercooler and inlet


RE: Turbo swap Newbie. - Ceri - 22-11-2013

It was terrifying really!! like a thing possessed!

(22-11-2013, 10:34 PM)Seb_Ryan Wrote: Ceri where abouts in south wales? Im in np44 if u need hand/me to do it

I'm in CF37 about 40 mins from you.

I have to get all the bits first but then sure! A hand is always welcome.

My shopping list is

Turbo/manifold
gasket/s
Oil & Filter

.. um anything else i need?