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Jonny's GT20s HDi Estate - Printable Version

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+--- Thread: Jonny's GT20s HDi Estate (/showthread.php?tid=1170)

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RE: Jonny's (and Vaughans) Broken GT20s HDi Estate - Dum-Dum - 06-05-2013

Good work mate. Not sure I'm a fan of it without the grille.

RE: Jonny's (and Vaughans) Broken GT20s HDi Estate - Jonny81191 - 06-05-2013

Turbo's already on Niall, I don't do things by halves lol

I'm thinking of painting the cooler black, gonna 'shop it first though. I might replace the grille yet, but I like the lairy look Big Grin

Although I was gonna go for a drive this evening and despite the car being off the road for a couple of weeks, I'd forgotten to charge the battery. So I still haven't driven it yet Sad

RE: Jonny's (and Vaughans) Broken GT20s HDi Estate - Jonny81191 - 13-06-2013

Since the engine change, I've not done too much, just trying to save money at the moment!

I've sorted a few issues with the new engine, mostly sensors, and I've also cracked on with retrimming the interior. The whole of the rear bench is now complete, and I'n just tackling the door cards before I crack on and get the fronts done. Then hopefully get the headlining done before FCS

   

   

   

RE: Jonny's GT20s HDi Estate - Niall - 14-06-2013

Jonny how much you going to charge me to retrim some gti door cards?

RE: Jonny's GT20s HDi Estate - Dum-Dum - 14-06-2013

trimming looks good buddy

RE: Jonny's GT20s HDi Estate - Grant - 14-06-2013

Love the trimming mate, looks well smart.

Guess you're gonna be doing Vaughan's next? lol

RE: Jonny's GT20s HDi Estate - Jonny81191 - 15-07-2013

Right, I'm gonna do a proper update, possibly repeating a couple of things but with some extra pictures and more detail.

Starting from my return trip from reading, when my aux belt decided to let go, and the AA had to come and rescue me!

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Soon afterwards, I had all sorts of issues with valves sticking, an issue I still haven't got to the bottom of. End result, I fitted another head and she ran fine. Until this happened..

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20130225_203909 by 306racecar, on Flickr

So a new cambelt was purchased and fitted, and off we went to germany.

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On the return trip from Monaco, the aux belt let go again, this time going through the cambelt cover at 4500rpm and causing the belt to slip and the valves to have a slight disagreement with the pistons. Which meant that 2 of the 4 sets of rockers got smashed Sad

So the epic attempt to get her running on 2 cylinders began.

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The belt had gone round the bottom pulley. Good and proper.

RE: Jonny's GT20s HDi Estate - Grant - 15-07-2013

Holy crap @ that belt! Thats a better effort than Matt!

RE: Jonny's GT20s HDi Estate - Jonny81191 - 15-07-2013

So we stripped out the cam to have a look.

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All of what we fished out.

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562379_10151554043413570_28808093_n by 306racecar, on Flickr

Needless to say, we failed to get her running, so decided to leave her in lyon, and return with 3 cars to England.

Then Vaughan and I went on an epic roadtrip to recover the beast, hired a van and made the whole round trip in just under 19 hours.

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After getting the AA (under protest, they don't like you attempting to fix it) to bring me home, I sourced a replacement engine from the scrap yard.

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20130427_144253 by 306racecar, on Flickr

That had a bit of coal around the injectors.

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20130429_181742 by 306racecar, on Flickr

So Carl and I, along with Chris, Linzi and Phoenix, got the old lump out and the new one dropped in with my GT20, clutch, and FMIC all fitted as well.

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I removed the PAS and Aircon while doing the swap, to reduce the aux belt length as much as possible lol I also relocated the battery to the boot to free up some engine bay space.
I fitted a "Group M" bottom engine mount too lol

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Being so skint, I had to collect all the left over oil to stick in..

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20130430_211535 by 306racecar, on Flickr

So got her up and running, and apart from a few small issues such as the battery not charging and me having to put it back in the engine bay, and dumping all the coolant out (forgot the bloody hose clip didn't I. /facepalm) she runs sweet.

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Changed the fuel filter, that was a *tiny* bit dirty lmao don't think it had ever been changed!

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Since then I've been on a money saving mission. Even so, I fitted a 3" exhaust and a new cone filter Big Grin

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And just this evening I decided the interior needed some slight adjustment lol

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Which brings me roughly up to date!

I need to get a remap sorted now though, more fuel at the top!

RE: Jonny's GT20s HDi Estate - Poodle - 16-07-2013

Just a thought, are you running a lynx bottom pulley?

RE: Jonny's GT20s HDi Estate - Jonny81191 - 16-07-2013

Yeah I am, how come?

RE: Jonny's GT20s HDi Estate - puglove - 16-07-2013

fair play Jonny if this was mine id had a tantrum beat every panel in an left it on the side of the road for ever lol.


oh and sounded epic up the hill ThumbsUp

RE: Jonny's GT20s HDi Estate - Piggy - 16-07-2013

shame I didnt see this, was hoping to...but well done johnny for sticking at it.

hoes that s2000 filter holding up?

RE: Jonny's GT20s HDi Estate - Poodle - 16-07-2013

Interesting. You know a few other people have had aux belt issues - tom1357, bryn and warlord off the top of my head - all had lynx bottom pullies i believe.
And Sean..?

RE: Jonny's GT20s HDi Estate - Arron - 24-08-2013

That mint.

Have you had this rr with the gt20.

RE: Jonny's GT20s HDi Estate - Piggy - 24-08-2013

is this the only stripped out estate?!

RE: Jonny's GT20s HDi Estate - Jonny81191 - 24-08-2013

It's not stripped any more, tempted to do it again though.

RE: Jonny's GT20s HDi Estate - Dum-Dum - 24-08-2013

Ian (PE02HKG) has his china estate on rotas stripped.

RE: Jonny's GT20s HDi Estate - puglove - 24-08-2013

(24-08-2013, 11:00 AM)Jonny81191 Wrote: It's not stripped any more, tempted to do it again though.

Nooo dont do it, its a estate................. how are you going to get the family back and forth with no rear seats lol

RE: Jonny's GT20s HDi Estate - Dum-Dum - 24-08-2013

(24-08-2013, 05:46 PM)puglove Wrote:
(24-08-2013, 11:00 AM)Jonny81191 Wrote: It's not stripped any more, tempted to do it again though.

Nooo dont do it, its a estate................. how are you going to get the family back and forth with no rear seats lol

TBF of his family are all jonnys size he could install hand rails and they could stand.

RE: Jonny's GT20s HDi Estate - puglove - 24-08-2013

(24-08-2013, 06:30 PM)Dum-Dum Wrote:
(24-08-2013, 05:46 PM)puglove Wrote:
(24-08-2013, 11:00 AM)Jonny81191 Wrote: It's not stripped any more, tempted to do it again though.

Nooo dont do it, its a estate................. how are you going to get the family back and forth with no rear seats lol

TBF of his family are all jonnys size he could install hand rails and they could stand.

lmao ............. and would prob still need booster seats to stand on lol

RE: Jonny's GT20s HDi Estate - kingy - 24-08-2013

Nice job on the retrim. Did you have to take the old cloth off?
The door cards im on about

RE: Jonny's GT20s HDi Estate - Just Sean - 24-08-2013

Never had a problem with my bottom pully!

RE: Jonny's GT20s HDi Estate - Jonny81191 - 01-01-2014

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Shiny bits!

Hopefully soon there will be some more updates to this, I've got a lot planned for 2014 Big Grin

RE: Jonny's GT20s HDi Estate - mcglynn - 01-01-2014

Only seeing this. Might torture you at some stage for fitting help on the gt20 as I plan o perhaps getting an engine and building it with turbo etc at the one time! Love the car btw looks epic!

RE: Jonny's GT20s HDi Estate - Piggy - 01-01-2014

oooooo b4s/6s/8s??

RE: Jonny's GT20s HDi Estate - Eeyore - 01-01-2014

what are those? theyre like coilovers but without the adjustability? Theyre so big. How do you decide how high they are?

RE: Jonny's GT20s HDi Estate - Jonny81191 - 01-01-2014

Lol the boxes are wrong tbh. It's a game of guess the coilovers lol

RE: Jonny's GT20s HDi Estate - Dum-Dum - 01-01-2014

Easy game, they'll be Niall's coiovers cos he bought Bilstiens and that explains the box.

RE: Jonny's GT20s HDi Estate - Craigus - 01-01-2014

(01-01-2014, 04:49 PM)Dum-Dum Wrote: Easy game, they'll be Niall's coiovers cos he bought Bilstiens and that explains the box.

Well that ruined the game!