Posts: 5,203
Threads: 110
Joined: Jan 2012
Reputation:
20
Location: Devon
Car Model/Spec: Estate, DT, GTI6 and 205
Thanks: 1
Given 30 thank(s) in 30 post(s)
Right so I got a engine out of a xantia that I will be putting in my D turbo after I've rebuilt it etc. Just got a few questions about bits I have come across.
First up it the obvious really when it come to a semi ECU bosch pump that it has. Is it any use at all? Whats different on them to a 'normal' bosch pump?
Next up is the injectors. I haven't actually looked but they must be bosch 1s. So are they just normal bosch 1s? I noticed 1 has a wire coming off it. Whats that for?
This switch for oil pressure?
Think that's it for now. Any help much appreciated
Posts: 2,103
Threads: 122
Joined: Jan 2013
Reputation:
9
Location: south west, devon
Car Model/Spec: Kingfisher Ph1 Dturbo S
Thanks: 1
Given 7 thank(s) in 7 post(s)
Same switch for oil pressure on any dt no??
Posts: 6,482
Threads: 226
Joined: Dec 2011
Reputation:
24
Location: Cornwall
Car Model/Spec: A3 TDi
Thanks: 0
Given 0 thank(s) in 0 post(s)
See people say that the semi ecu engines the advance is changed by the ecu, but that just looks like the ecu monitors throttle position, unless its got something on the back of the pump.
Doesnt even own a 306.
Posts: 5,203
Threads: 110
Joined: Jan 2012
Reputation:
20
Location: Devon
Car Model/Spec: Estate, DT, GTI6 and 205
Thanks: 1
Given 30 thank(s) in 30 post(s)
(02-02-2014, 10:10 PM)Jimbo Wrote: Same switch for oil pressure on any dt no??
I dunno I cant remember seeing it there before. Been a while since I played with a XUD though. Will look at engine in my dt tomorrow. Im prob just being silly
Posts: 2,103
Threads: 122
Joined: Jan 2013
Reputation:
9
Location: south west, devon
Car Model/Spec: Kingfisher Ph1 Dturbo S
Thanks: 1
Given 7 thank(s) in 7 post(s)
Posts: 5,203
Threads: 110
Joined: Jan 2012
Reputation:
20
Location: Devon
Car Model/Spec: Estate, DT, GTI6 and 205
Thanks: 1
Given 30 thank(s) in 30 post(s)
(02-02-2014, 10:14 PM)Tom Wrote: See people say that the semi ecu engines the advance is changed by the ecu, but that just looks like the ecu monitors throttle position, unless its got something on the back of the pump.
Im not sure. Will have to have more of a look
(02-02-2014, 10:19 PM)Jimbo Wrote: Mines got it mate,
Must be me being silly. Pretty standard lol
Posts: 2,103
Threads: 122
Joined: Jan 2013
Reputation:
9
Location: south west, devon
Car Model/Spec: Kingfisher Ph1 Dturbo S
Thanks: 1
Given 7 thank(s) in 7 post(s)
Can make it out in this picture mate
Posts: 1,924
Threads: 86
Joined: Dec 2011
Reputation:
2
Thanks: 0
Given 1 thank(s) in 1 post(s)
you need to swap the pumps over, im not 100% sure on how the semi ecu advance kinda works, but I know that pump is pretty much worthless
Posts: 5,203
Threads: 110
Joined: Jan 2012
Reputation:
20
Location: Devon
Car Model/Spec: Estate, DT, GTI6 and 205
Thanks: 1
Given 30 thank(s) in 30 post(s)
Yeah I will have a different pump to go on it, just wondered if this 1 is of any use?
Posts: 1,924
Threads: 86
Joined: Dec 2011
Reputation:
2
Thanks: 0
Given 1 thank(s) in 1 post(s)
got any papers you don't want blowing away?
Posts: 4,660
Threads: 343
Joined: Jul 2012
Reputation:
15
Location: Chesterfield
Car Model/Spec: 106 gti / 306 hdi estate
Thanks: 4
Given 3 thank(s) in 3 post(s)
(02-02-2014, 10:31 PM)padge Wrote: got any papers you don't want blowing away?
Sure if you put it on eBay you would get most if the money you paid for engine back
Posts: 5,203
Threads: 110
Joined: Jan 2012
Reputation:
20
Location: Devon
Car Model/Spec: Estate, DT, GTI6 and 205
Thanks: 1
Given 30 thank(s) in 30 post(s)
I could put it on ebay and say its a remapped bosch pump
Posts: 6,482
Threads: 226
Joined: Dec 2011
Reputation:
24
Location: Cornwall
Car Model/Spec: A3 TDi
Thanks: 0
Given 0 thank(s) in 0 post(s)
(02-02-2014, 10:50 PM)Frosty Wrote: I could put it on ebay and say its a remapped bosch pump
Haha Must be worth £299.99 atleast!
Doesnt even own a 306.
Posts: 199
Threads: 16
Joined: Mar 2013
Reputation:
0
Location: Meath
Car Model/Spec: 406TD/XUD Corolla/lolvan
Thanks: 0
Given 1 thank(s) in 1 post(s)
(02-02-2014, 10:14 PM)Tom Wrote: See people say that the semi ecu engines the advance is changed by the ecu, but that just looks like the ecu monitors throttle position, unless its got something on the back of the pump.
Yeah it measures the throttle position. Pile of wank so it is, the keyed part that moves it loosened on me on the motorway one day, givingit a wrong position and the car wouldn't go atall....
As far as I know, the wire on the injector is to measure the injection rate. Some 406's came with a range estimator and mpg calculator (although I can't be arsed wiring in my one, I lose my epic phone holder if I do). Open to corrections there
When my 406 is back up and running, I'll make a vid of it without the ecu running it. It knocks terribly and is horrid to drive. Don't use this pump on a non ecu car as there is no means of controlling the injection timing
Your oil switch is easily swapped, I've seen 2 different types on the DHX engines (Xantia and 406)
Posts: 511
Threads: 7
Joined: Aug 2013
Reputation:
2
Location: Scotland!
Car Model/Spec: 106 slo-nad
Thanks: 24
Given 7 thank(s) in 7 post(s)
The semi ECU pump will have a built in immobiliser (yes it's in the pump not the ECU) and an electronic RETARD. it's not an advance uses PCM to control. Full constant 12v is fully retarded, and the "off" pulses get larger to advance. So from that I'd guess it's a solenoid on a spring rather than a servo.
From what I can make out, it only exists to keep the engine quiet and more refined, because it still has the mechanical advance.
to bypass the immobiliser, simply take off the armour, rip out the circuit board and wire the stop solenoid directly. Then it'll work the same as the full "proper" mechanical pumps. So it's not totally useless if you don't want it to be.
Assuming it works the same way as my semi electric Bosch.
A moments silence please, for our brothers in the NAD-zone.
Posts: 5,203
Threads: 110
Joined: Jan 2012
Reputation:
20
Location: Devon
Car Model/Spec: Estate, DT, GTI6 and 205
Thanks: 1
Given 30 thank(s) in 30 post(s)
Cheers for the info guys. So could I just cut the wire off the injector and use them as normal if you know what I mean?
Posts: 1,310
Threads: 47
Joined: Sep 2013
Reputation:
14
Location: Browsing eBay for Turbos.
Car Model/Spec: Ford cougar v6. Mk6 Transit
Thanks: 12
Given 20 thank(s) in 20 post(s)
I have the same injectors in mine. Just cut the wire off, or leave it unplugged.Also a lot of the pump is the same inside so you have a spare LDA pin and governer assembly to play with.
Posts: 4,604
Threads: 90
Joined: Dec 2011
Reputation:
54
Location: Cornwall
Car Model/Spec: 1996 306 DT M-TDI/16
Thanks: 0
Given 20 thank(s) in 18 post(s)
Those pumps have a solenoid valve on the bottom of the casing, the the reg is set to full pressure, the solenoid then regulates pressure to the timing piston rather than rpm vs case pressure stylye, allowing the ecu to change the dynamic timing. Which is knows by monitoring crank position and the injector needle lift sensor (thats what that wire on 1 injector is).
Unless you run the ecu etc, the pump is useless as will just run static timing, which will be horrific!
| Dyno Power Runs & Steady State Facilities Available, Just Ask Anytime |
| #DervMafia |
Posts: 5,203
Threads: 110
Joined: Jan 2012
Reputation:
20
Location: Devon
Car Model/Spec: Estate, DT, GTI6 and 205
Thanks: 1
Given 30 thank(s) in 30 post(s)
Ok so is the pump any use for spares etc?
Posts: 6,482
Threads: 226
Joined: Dec 2011
Reputation:
24
Location: Cornwall
Car Model/Spec: A3 TDi
Thanks: 0
Given 0 thank(s) in 0 post(s)
Yeah, it must have a gov and vanes and all that jazz still?!
Doesnt even own a 306.
Posts: 1,135
Threads: 14
Joined: May 2012
Reputation:
7
Location: Sheffield
Thanks: 0
Given 5 thank(s) in 5 post(s)
Just rip it off and run a normal pump, it's the setup mine is running.
Have you got the auto-adjust aux-belt tensioners as well?
Posts: 4,660
Threads: 343
Joined: Jul 2012
Reputation:
15
Location: Chesterfield
Car Model/Spec: 106 gti / 306 hdi estate
Thanks: 4
Given 3 thank(s) in 3 post(s)
(03-02-2014, 01:43 PM)Frosty Wrote: Ok so is the pump any use for spares etc?
Probably best to put it on fb with ready to be remapped on the add
Posts: 2,103
Threads: 122
Joined: Jan 2013
Reputation:
9
Location: south west, devon
Car Model/Spec: Kingfisher Ph1 Dturbo S
Thanks: 1
Given 7 thank(s) in 7 post(s)
(03-02-2014, 05:15 PM)Chris_90 Wrote: (03-02-2014, 01:43 PM)Frosty Wrote: Ok so is the pump any use for spares etc?
Probably best to put it on fb with ready to be remapped on the add
Haha too funny, waiting for sone idiots to conment, there always is
Posts: 5,203
Threads: 110
Joined: Jan 2012
Reputation:
20
Location: Devon
Car Model/Spec: Estate, DT, GTI6 and 205
Thanks: 1
Given 30 thank(s) in 30 post(s)
(03-02-2014, 05:15 PM)Chris_90 Wrote: (03-02-2014, 01:43 PM)Frosty Wrote: Ok so is the pump any use for spares etc?
Probably best to put it on fb with ready to be remapped on the add
Had to be done really for a laugh
Posts: 5,205
Threads: 91
Joined: Dec 2011
Reputation:
83
Location: Oxfordshire/Cornwall
Car Model/Spec: Moonstone DT/Volvo V50
Thanks: 2
Given 41 thank(s) in 41 post(s)
(02-02-2014, 11:09 PM)Martin306 Wrote: The semi ECU pump will have a built in immobiliser (yes it's in the pump not the ECU) and an electronic RETARD. it's not an advance uses PCM to control. Full constant 12v is fully retarded, and the "off" pulses get larger to advance. So from that I'd guess it's a solenoid on a spring rather than a servo.
From what I can make out, it only exists to keep the engine quiet and more refined, because it still has the mechanical advance.
to bypass the immobiliser, simply take off the armour, rip out the circuit board and wire the stop solenoid directly. Then it'll work the same as the full "proper" mechanical pumps. So it's not totally useless if you don't want it to be.
Assuming it works the same way as my semi electric Bosch.
It is an advance controller, it just so happens that you apply voltage to back off the timing because of the way the pump works, the regulator is just set to maximum pressure and then there's a solenoid valve that is actuated by the ECU that regulates the pressure to the timing piston. It's just that there's multiple inputs into the ECU to regulate what turns on when, so EGR is disabled until the engine heats up, the timing is adjusted dynamically based on temperature at different engine speeds etc.
They also have the wire on the 3rd injector for feedback about needle lift time - that's how it automatically compensates for the "base" timing position on the pump bracket - it knows the crank angle and when the injector fires, so can then precisely control the start of injection (advance..) even if the pump isn't precisely set - up to a point.
And I think you mean PWM - Pulse Width Modulation - PCM is what digital audio in CDs use
Really want to get one apart and read the chips, I bet you could tune them really well - it'd get rid of all the problems that XUDs have when you piss with bigger heads and levers with the advance not coming in at the right time.
(16-05-2016, 10:45 AM)Toms306 Wrote: Oh I don't care about the stripped threads lol, that's easily solved by hammering the bolt in. Nanstone GTD5 GT17S - XUD9TE
Volvo V50 D5 R-Design SE Sport - Daily cruise wagon.
Posts: 511
Threads: 7
Joined: Aug 2013
Reputation:
2
Location: Scotland!
Car Model/Spec: 106 slo-nad
Thanks: 24
Given 7 thank(s) in 7 post(s)
04-02-2014, 01:15 PM
(This post was last modified: 04-02-2014, 06:39 PM by Martin306.)
Oh LOL yeah pwm i meant. That advance on my nad is dead, drives ok with static tbh.
Also, it doesn't have a "lift" sensor on any of the injectors :O
A moments silence please, for our brothers in the NAD-zone.
Posts: 5,203
Threads: 110
Joined: Jan 2012
Reputation:
20
Location: Devon
Car Model/Spec: Estate, DT, GTI6 and 205
Thanks: 1
Given 30 thank(s) in 30 post(s)
(03-02-2014, 05:07 PM)r3k1355 Wrote: Just rip it off and run a normal pump, it's the setup mine is running.
Have you got the auto-adjust aux-belt tensioners as well?
Yeah it has the auto adjuster. I will be using the ph1 aux set up with the lolly pop tensioner
Posts: 1,135
Threads: 14
Joined: May 2012
Reputation:
7
Location: Sheffield
Thanks: 0
Given 5 thank(s) in 5 post(s)
I'm still running the auto-adjuster, squeels abit on cold-start
Posts: 5,203
Threads: 110
Joined: Jan 2012
Reputation:
20
Location: Devon
Car Model/Spec: Estate, DT, GTI6 and 205
Thanks: 1
Given 30 thank(s) in 30 post(s)
Question on the injectors, can i just cut the wire off the injector that has the wire and it be ok to use?
Posts: 1,135
Threads: 14
Joined: May 2012
Reputation:
7
Location: Sheffield
Thanks: 0
Given 5 thank(s) in 5 post(s)
I'm pretty sure mine have just had the wiring snipped, I don't know if you've gotta do anything else with the wiring tho.
|