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Garrett GT20 Project
#1
Right, imagine the torment of logging on this morning and finding out my ban didn't expire until 9:47 tonight, just before I go to bed! Well I thought I should stay up since it's a special occasion. Originally this was to be a Garrett GT2056S project but GT2056S's seem damn near impossible to comeby, as well as a GT2052S coming up at a rediculously low price (£65), but it may need a rebuild. I have asked some questions about the turbo itself in this thread, but I want to keep the project thread for fitting it all together.

Right, some items have been gathered and arrived for this project, which will be pictured below:

850 Watt drill:

[Image: P1010141_zpsf40707ae.jpg]

Steel plate (ZX_Volcane said not to buy it on eBay, but at £7.50 a pop it is cheaper than driving around looking for a metal smith to beg for offcuts!)

[Image: P1010001_zpsb2d319f2.jpg]

EGT Sensor:

[Image: P1010007_zps1168ad81.jpg]

And it wouldn't be a project without the unit itself:

[Image: P1010012_zps9288b526.jpg]

As it happens, this unit had the triangular exit so I don't need an adapter plate. The second one can be a spare for if I need to fit a new unit that does require an adapter plate.

The first thing I need to do is drill the manifold and thread the holes to bolt the turbocharger on. I need to know how to line up the turbo hole with the manifold hole, anyone got any ideas?

Also I need to know the diameter of the manifold bolt holes, I thought it was 12mm but that was a couple mm too big, does anyone know for certain? Or can you suggest a way to find their widest point and for me to measure it? Once I have them drilled I can then tap them for the bolts.

I also need to sort the exhaust elbow, I was thinking of doing it like this:

[Image: P1010019_zps2b1cf095.jpg]

And then drawing around the studs, but the problem is the studs are different lengths, so how can I approach this? Obviously once that was done a hole would be cut and a suitably large elbow welded to the steel plate.

As for the EGT gauge, I have an 8.5mm drill bit to drill a hole for the 1/8th NPT fitting, is this okay? Don't forget I will have to tap it as well.

Well that's it for now, I'll post updates as and when. I must say, I am really out of my depth here, I have never used power tools before (I'm only 23) so I will have to take it a bit at a time. But some guys on here were very encouraging so I decided to give it a go!
Thanks given by:


Messages In This Thread
Garrett GT20 Project - by 306Puggy - 26-06-2013, 09:37 PM
RE: Garrett GT20 Project - by Stephen - 26-06-2013, 10:01 PM
RE: Garrett GT20 Project - by Poodle - 26-06-2013, 10:08 PM
RE: Garrett GT20 Project - by 306Puggy - 27-06-2013, 07:34 AM
RE: Garrett GT20 Project - by Dum-Dum - 26-06-2013, 10:11 PM
RE: Garrett GT20 Project - by 306Puggy - 27-06-2013, 04:38 PM
RE: Garrett GT20 Project - by Jonny81191 - 27-06-2013, 06:09 PM
RE: Garrett GT20 Project - by cwspellowe - 27-06-2013, 07:11 PM
RE: Garrett GT20 Project - by Chris_90 - 27-06-2013, 08:24 AM
RE: Garrett GT20 Project - by ginge191 - 27-06-2013, 08:34 AM
RE: Garrett GT20 Project - by Poodle - 27-06-2013, 08:41 AM
RE: Garrett GT20 Project - by Ricky - 27-06-2013, 05:09 PM
RE: Garrett GT20 Project - by 306Puggy - 27-06-2013, 05:54 PM
RE: Garrett GT20 Project - by Ricky - 27-06-2013, 06:06 PM
RE: Garrett GT20 Project - by 306Puggy - 27-06-2013, 07:11 PM
RE: Garrett GT20 Project - by 306Puggy - 27-06-2013, 07:33 PM
RE: Garrett GT20 Project - by cwspellowe - 27-06-2013, 07:39 PM
RE: Garrett GT20 Project - by 306Puggy - 27-06-2013, 08:06 PM
RE: Garrett GT20 Project - by Piggy - 27-06-2013, 08:07 PM
RE: Garrett GT20 Project - by 306Puggy - 27-06-2013, 08:16 PM
RE: Garrett GT20 Project - by martyn92 - 27-06-2013, 08:30 PM
RE: Garrett GT20 Project - by Poodle - 27-06-2013, 08:55 PM
RE: Garrett GT20 Project - by 306Puggy - 28-06-2013, 07:10 AM
RE: Garrett GT20 Project - by 306Puggy - 27-06-2013, 09:04 PM
RE: Garrett GT20 Project - by Niall - 27-06-2013, 09:31 PM
Garrett GT20 Project - by Jtrigga - 27-06-2013, 09:49 PM
RE: Garrett GT20 Project - by Piggy - 28-06-2013, 07:19 AM
RE: Garrett GT20 Project - by Dum-Dum - 28-06-2013, 01:48 PM
Garrett GT20 Project - by Stephen - 28-06-2013, 03:04 PM
RE: Garrett GT20 Project - by 306Puggy - 28-06-2013, 03:06 PM
RE: Garrett GT20 Project - by Grant - 28-06-2013, 03:18 PM
RE: Garrett GT20 Project - by 306Puggy - 28-06-2013, 04:07 PM
RE: Garrett GT20 Project - by Grant - 28-06-2013, 04:45 PM
RE: Garrett GT20 Project - by 306Puggy - 28-06-2013, 06:07 PM
RE: Garrett GT20 Project - by Dave - 28-06-2013, 05:16 PM
RE: Garrett GT20 Project - by cwspellowe - 28-06-2013, 06:20 PM
RE: Garrett GT20 Project - by 306Puggy - 28-06-2013, 06:39 PM
RE: Garrett GT20 Project - by cwspellowe - 28-06-2013, 06:42 PM
RE: Garrett GT20 Project - by Poodle - 28-06-2013, 08:38 PM
Garrett GT20 Project - by Stephen - 28-06-2013, 10:39 PM
RE: Garrett GT20 Project - by samass - 29-06-2013, 12:03 AM
RE: Garrett GT20 Project - by Grant - 29-06-2013, 08:01 AM
RE: Garrett GT20 Project - by 306Puggy - 29-06-2013, 02:34 PM
RE: Garrett GT20 Project - by Dum-Dum - 29-06-2013, 11:27 AM
Garrett GT20 Project - by Stephen - 29-06-2013, 09:58 PM
RE: Garrett GT20 Project - by 306Puggy - 30-06-2013, 08:44 AM
RE: Garrett GT20 Project - by samass - 30-06-2013, 09:07 AM
RE: Garrett GT20 Project - by 306Puggy - 30-06-2013, 09:38 AM
RE: Garrett GT20 Project - by 306Puggy - 30-06-2013, 07:05 PM
RE: Garrett GT20 Project - by Dum-Dum - 01-07-2013, 02:17 PM
RE: Garrett GT20 Project - by 306Puggy - 01-07-2013, 04:21 PM
RE: Garrett GT20 Project - by 306Puggy - 02-07-2013, 05:09 PM
RE: Garrett GT20 Project - by martyn92 - 02-07-2013, 05:21 PM
RE: Garrett GT20 Project - by 306Puggy - 02-07-2013, 06:37 PM
RE: Garrett GT20 Project - by martyn92 - 02-07-2013, 09:13 PM
RE: Garrett GT20 Project - by Dum-Dum - 02-07-2013, 05:54 PM
RE: Garrett GT20 Project - by cwspellowe - 02-07-2013, 07:31 PM
RE: Garrett GT20 Project - by 306Puggy - 02-07-2013, 08:30 PM
RE: Garrett GT20 Project - by Stephen - 02-07-2013, 08:20 PM
RE: Garrett GT20 Project - by Grant - 02-07-2013, 08:32 PM
RE: Garrett GT20 Project - by 306Puggy - 02-07-2013, 09:29 PM
RE: Garrett GT20 Project - by Dum-Dum - 02-07-2013, 09:38 PM
RE: Garrett GT20 Project - by 306Puggy - 03-07-2013, 06:39 AM
RE: Garrett GT20 Project - by Poodle - 03-07-2013, 09:21 AM
RE: Garrett GT20 Project - by darrenjlobb - 03-07-2013, 09:33 AM
RE: Garrett GT20 Project - by Scott - 03-07-2013, 10:12 AM
RE: Garrett GT20 Project - by Dum-Dum - 03-07-2013, 11:44 AM
RE: Garrett GT20 Project - by 306Puggy - 03-07-2013, 02:35 PM
RE: Garrett GT20 Project - by Dum-Dum - 03-07-2013, 05:46 PM
RE: Garrett GT20 Project - by 306Puggy - 03-07-2013, 07:14 PM
RE: Garrett GT20 Project - by Matt - 04-07-2013, 03:02 PM
RE: Garrett GT20 Project - by 306Puggy - 04-07-2013, 03:34 PM
RE: Garrett GT20 Project - by Dum-Dum - 04-07-2013, 04:05 PM
RE: Garrett GT20 Project - by 306Puggy - 04-07-2013, 04:17 PM
RE: Garrett GT20 Project - by cwspellowe - 04-07-2013, 05:01 PM
RE: Garrett GT20 Project - by 306Puggy - 04-07-2013, 05:12 PM
RE: Garrett GT20 Project - by Piggy - 04-07-2013, 05:16 PM
RE: Garrett GT20 Project - by 306Puggy - 04-07-2013, 05:58 PM
RE: Garrett GT20 Project - by Dum-Dum - 04-07-2013, 05:17 PM
RE: Garrett GT20 Project - by Dum-Dum - 04-07-2013, 07:29 PM
RE: Garrett GT20 Project - by 306Puggy - 04-07-2013, 07:47 PM
RE: Garrett GT20 Project - by Poodle - 05-07-2013, 09:29 AM
RE: Garrett GT20 Project - by Dum-Dum - 05-07-2013, 09:43 AM
Garrett GT20 Project - by Stephen - 05-07-2013, 01:49 PM
RE: Garrett GT20 Project - by Piggy - 05-07-2013, 08:35 PM
RE: Garrett GT20 Project - by Dum-Dum - 05-07-2013, 09:00 PM
RE: Garrett GT20 Project - by Jonny81191 - 05-07-2013, 09:02 PM
RE: Garrett GT20 Project - by Dum-Dum - 05-07-2013, 10:40 PM
RE: Garrett GT20 Project - by 306Puggy - 14-07-2013, 09:13 AM
RE: Garrett GT20 Project - by Tom - 14-07-2013, 11:13 AM
RE: Garrett GT20 Project - by 306Puggy - 14-07-2013, 12:26 PM
RE: Garrett GT20 Project - by 306Puggy - 16-07-2013, 06:42 PM
RE: Garrett GT20 Project - by Tom - 16-07-2013, 06:58 PM
RE: Garrett GT20 Project - by Piggy - 16-07-2013, 07:05 PM
RE: Garrett GT20 Project - by 306Puggy - 16-07-2013, 07:39 PM
RE: Garrett GT20 Project - by 306Puggy - 09-08-2013, 06:17 PM
RE: Garrett GT20 Project - by Dum-Dum - 10-08-2013, 12:54 PM
RE: Garrett GT20 Project - by 306Puggy - 28-08-2013, 08:45 PM
RE: Garrett GT20 Project - by Jenkosowls - 28-08-2013, 08:52 PM
RE: Garrett GT20 Project - by Jonny81191 - 28-08-2013, 08:53 PM
RE: Garrett GT20 Project - by martyn92 - 28-08-2013, 08:58 PM
RE: Garrett GT20 Project - by Jonny81191 - 28-08-2013, 09:01 PM
RE: Garrett GT20 Project - by ginge191 - 28-08-2013, 09:01 PM
RE: Garrett GT20 Project - by Piggy - 28-08-2013, 09:25 PM
RE: Garrett GT20 Project - by 306Puggy - 29-08-2013, 08:44 AM
RE: Garrett GT20 Project - by Piggy - 29-08-2013, 08:50 AM
RE: Garrett GT20 Project - by 306Puggy - 29-08-2013, 11:48 AM
RE: Garrett GT20 Project - by Piggy - 29-08-2013, 03:29 PM
RE: Garrett GT20 Project - by Poodle - 29-08-2013, 12:23 PM
RE: Garrett GT20 Project - by Tom - 29-08-2013, 02:46 PM
RE: Garrett GT20 Project - by 306Puggy - 03-09-2013, 03:01 PM
RE: Garrett GT20 Project - by Dum-Dum - 03-09-2013, 05:20 PM
RE: Garrett GT20 Project - by 306Puggy - 24-09-2013, 01:07 PM
RE: Garrett GT20 Project - by Piggy - 24-09-2013, 04:24 PM
RE: Garrett GT20 Project - by Dum-Dum - 24-09-2013, 04:24 PM
RE: Garrett GT20 Project - by 306Puggy - 24-09-2013, 04:40 PM
RE: Garrett GT20 Project - by strictly_perv - 24-09-2013, 04:44 PM
RE: Garrett GT20 Project - by Poodle - 24-09-2013, 07:05 PM
RE: Garrett GT20 Project - by strictly_perv - 24-09-2013, 07:16 PM
RE: Garrett GT20 Project - by Piggy - 24-09-2013, 07:20 PM
RE: Garrett GT20 Project - by 306Puggy - 05-10-2013, 06:36 AM
RE: Garrett GT20 Project - by Chris_90 - 05-10-2013, 07:35 AM
RE: Garrett GT20 Project - by Poodle - 05-10-2013, 07:44 AM
RE: Garrett GT20 Project - by zx_volcane - 05-10-2013, 09:01 AM
RE: Garrett GT20 Project - by Dum-Dum - 05-10-2013, 09:33 AM
RE: Garrett GT20 Project - by 306Puggy - 05-10-2013, 02:06 PM
RE: Garrett GT20 Project - by Dum-Dum - 05-10-2013, 02:35 PM
RE: Garrett GT20 Project - by 306Puggy - 05-10-2013, 04:34 PM
RE: Garrett GT20 Project - by cwspellowe - 05-10-2013, 09:05 PM
RE: Garrett GT20 Project - by 306Puggy - 06-10-2013, 06:34 AM
Garrett GT20 Project - by Jtrigga - 06-10-2013, 12:52 AM
RE: Garrett GT20 Project - by Poodle - 06-10-2013, 05:44 AM
RE: Garrett GT20 Project - by Chris_90 - 06-10-2013, 07:39 AM
RE: Garrett GT20 Project - by 306Puggy - 06-10-2013, 07:44 AM
RE: Garrett GT20 Project - by Chris_90 - 06-10-2013, 07:51 AM
RE: Garrett GT20 Project - by 306Puggy - 06-10-2013, 03:53 PM
RE: Garrett GT20 Project - by martyn92 - 06-10-2013, 04:48 PM
RE: Garrett GT20 Project - by 306Puggy - 06-10-2013, 05:11 PM
RE: Garrett GT20 Project - by martyn92 - 06-10-2013, 05:15 PM
RE: Garrett GT20 Project - by 306Puggy - 06-10-2013, 05:21 PM
RE: Garrett GT20 Project - by strictly_perv - 06-10-2013, 05:22 PM
RE: Garrett GT20 Project - by Piggy - 06-10-2013, 05:25 PM
RE: Garrett GT20 Project - by strictly_perv - 06-10-2013, 05:28 PM
RE: Garrett GT20 Project - by 306Puggy - 07-10-2013, 07:47 AM
RE: Garrett GT20 Project - by 306Puggy - 10-10-2013, 12:42 PM
RE: Garrett GT20 Project - by martyn92 - 10-10-2013, 12:50 PM
RE: Garrett GT20 Project - by 306Puggy - 14-10-2013, 02:37 PM
RE: Garrett GT20 Project - by ginge191 - 14-10-2013, 03:38 PM
RE: Garrett GT20 Project - by zx_volcane - 14-10-2013, 02:46 PM
RE: Garrett GT20 Project - by 306Puggy - 14-10-2013, 03:19 PM
RE: Garrett GT20 Project - by Tom - 14-10-2013, 02:56 PM
RE: Garrett GT20 Project - by Dum-Dum - 14-10-2013, 03:08 PM
RE: Garrett GT20 Project - by Dum-Dum - 14-10-2013, 05:54 PM
RE: Garrett GT20 Project - by 306Puggy - 21-10-2013, 03:17 PM
RE: Garrett GT20 Project - by Piggy - 21-10-2013, 04:54 PM
RE: Garrett GT20 Project - by 306Puggy - 21-10-2013, 05:37 PM
RE: Garrett GT20 Project - by Jonny81191 - 21-10-2013, 05:42 PM
RE: Garrett GT20 Project - by Piggy - 21-10-2013, 05:41 PM
RE: Garrett GT20 Project - by Poodle - 21-10-2013, 05:59 PM
RE: Garrett GT20 Project - by 306Puggy - 21-10-2013, 06:54 PM
RE: Garrett GT20 Project - by Piggy - 21-10-2013, 07:27 PM
RE: Garrett GT20 Project - by 306Puggy - 21-10-2013, 07:35 PM
RE: Garrett GT20 Project - by Jonny81191 - 21-10-2013, 07:45 PM
RE: Garrett GT20 Project - by puglove - 21-10-2013, 07:43 PM
RE: Garrett GT20 Project - by Piggy - 21-10-2013, 07:43 PM
RE: Garrett GT20 Project - by puglove - 21-10-2013, 07:47 PM
RE: Garrett GT20 Project - by Piggy - 21-10-2013, 07:53 PM
RE: Garrett GT20 Project - by 306Puggy - 21-10-2013, 09:05 PM
RE: Garrett GT20 Project - by padge - 21-10-2013, 07:45 PM
RE: Garrett GT20 Project - by puglove - 21-10-2013, 08:02 PM
RE: Garrett GT20 Project - by ginge191 - 21-10-2013, 08:24 PM
RE: Garrett GT20 Project - by Poodle - 21-10-2013, 08:37 PM
RE: Garrett GT20 Project - by Jonny81191 - 21-10-2013, 09:10 PM
RE: Garrett GT20 Project - by padge - 21-10-2013, 09:13 PM
RE: Garrett GT20 Project - by Chris_90 - 21-10-2013, 09:14 PM
RE: Garrett GT20 Project - by Piggy - 21-10-2013, 09:38 PM
RE: Garrett GT20 Project - by Ricky - 21-10-2013, 09:59 PM
RE: Garrett GT20 Project - by Grant - 22-10-2013, 06:22 AM
RE: Garrett GT20 Project - by Piggy - 22-10-2013, 06:50 AM
RE: Garrett GT20 Project - by Scott - 22-10-2013, 06:56 AM

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