17-11-2014, 01:44 PM
You dont need to take the chain off but you will need to take the oil pump off but thats pretty simple. Just undone the 3 bolts and pop the chain of the sprocket.
The shells will only go 1 way in the rods and i lined the writing up that is out the out side of the rod which some of them have. I expect theres some pics in my project thread.
And torque settings
Main bearings Renew bolts/nuts: No
Main bearings Stage 1: 15 Nm
Main bearings Stage 2: 60°
Big end bearings Renew bolts/nuts: No
Big end bearings Stage 1: Autodata Note
Important note
40 Nm
Slacken off + 20 Nm + 70°
Oil pump to cylinder block : 20 Nm
Sump bolts : 20 Nm
Sump drain bolt : 30 Nm
Flywheel/driveplate : 50 Nm
Clutch pressure plate : 20 Nm
Crankshaft pulley/damper centre bolt : Autodata Note
Important note
Loctite 40 Nm + 60°
Camshaft sprocket/gear : 45 Nm
Camshaft/rocker cover : 5 Nm
Inlet manifold to cylinder head : 25 Nm
Exhaust manifold to cylinder head : 20 Nm
Injector/clamp : 90 Nm
Injector nozzle to holder : 75 Nm
Fuel/injection pump sprocket/gear : 50 Nm
Fuel/injection pump flange : 20 Nm
Glow plugs : 25 Nm
Any issues give me a shout and ill try to help
The shells will only go 1 way in the rods and i lined the writing up that is out the out side of the rod which some of them have. I expect theres some pics in my project thread.
And torque settings
Main bearings Renew bolts/nuts: No
Main bearings Stage 1: 15 Nm
Main bearings Stage 2: 60°
Big end bearings Renew bolts/nuts: No
Big end bearings Stage 1: Autodata Note
Important note
40 Nm
Slacken off + 20 Nm + 70°
Oil pump to cylinder block : 20 Nm
Sump bolts : 20 Nm
Sump drain bolt : 30 Nm
Flywheel/driveplate : 50 Nm
Clutch pressure plate : 20 Nm
Crankshaft pulley/damper centre bolt : Autodata Note
Important note
Loctite 40 Nm + 60°
Camshaft sprocket/gear : 45 Nm
Camshaft/rocker cover : 5 Nm
Inlet manifold to cylinder head : 25 Nm
Exhaust manifold to cylinder head : 20 Nm
Injector/clamp : 90 Nm
Injector nozzle to holder : 75 Nm
Fuel/injection pump sprocket/gear : 50 Nm
Fuel/injection pump flange : 20 Nm
Glow plugs : 25 Nm
Any issues give me a shout and ill try to help