Peugeot 309 d turbo project - Printable Version

Peugeot 309 d turbo project - Printable Version

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Peugeot 309 d turbo project - adampug - 08-11-2016

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Here is my 1989 peugeot 309 1.9 na. I have owned for over a year now but think it's time to make some changes. Recently fitted coilovers and a pre lowered rear beam and some capri alloys
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Also had a sump guard fabricated so can lower the front down more without damaging the important stuff.

I bought a 306 d turbo and removed engine/ gearbox and a few other bits from it then scrapped what was left.

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I have now started work on the 306 engine. I am going to replace headgasket, cambelt kit and clutch before putting in the car. I am also wanted to change the lucas pump for a bosch setup and possibly fit xantia manifold for a front mount intercooler. Just trying to source some parts drop me a message if you have anything that might be help ful
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[Image: 16b45822b70c0ab34d0bd7a555557a9b.jpg]

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RE: Peugeot 309 d turbo project - Dum-Dum - 08-11-2016

Ooh cool project, not a fan of the Capri alloys though.

Gonna pop on a bigger turbo while the engine is out?

RE: Peugeot 309 d turbo project - adampug - 08-11-2016

(08-11-2016, 07:06 PM)Dum-Dum Wrote: Ooh cool project, not a fan of the Capri alloys though.

Gonna pop on a bigger turbo while the engine is out?

I want to get the engine cleaned up and painted with all new gaskets. Wouldn't mind changed pump injectors turbo and manifold if the parts come up at the right price

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RE: Peugeot 309 d turbo project - Mattcheese31 - 08-11-2016

Get rid of that restrictive air intake too, if u want an oem option rob the pipes off a 405 xud 1.9 Smile

love the 309's btw, good move swapping the block Smile

RE: Peugeot 309 d turbo project - adampug - 08-11-2016

(08-11-2016, 07:19 PM)Mattcheese31 Wrote: Get rid of that restrictive air intake too, if u want an oem option rob the pipes off a 405 xud 1.9 love the 309's btw, good move swapping the block

I'm going to go to a few local scrap yards and see what I can find

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RE: Peugeot 309 d turbo project - mr_fish - 09-11-2016

Looks a goodun. Nice colour as well...first car was a 205 with the same colour and pinstripe down the side.

Paint the block....everyone knows the paint keeps it together.

watching with interest.

RE: Peugeot 309 d turbo project - Eeyore - 09-11-2016

another great project! Big Grin

love 309s

RE: Peugeot 309 d turbo project - Piggy - 09-11-2016

Pleased to see another 309 being give some love...and more importantly boooost!

RE: Peugeot 309 d turbo project - adampug - 09-11-2016

(09-11-2016, 04:36 PM)mr_fish Wrote: Looks a goodun. Nice colour as well...first car was a 205 with the same colour and pinstripe down the side.

Paint the block....everyone knows the paint keeps it together.

watching with interest.

Had 2 this colour now really do like it.
I'll be painting the block black or red not decided yet hopefully it will hold out ha

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(09-11-2016, 05:53 PM)Piggy Wrote: Pleased to see another 309 being give some love...and more importantly boooost!

Just need to source some parts and it will have plenty of boost

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RE: Peugeot 309 d turbo project - Eeyore - 09-11-2016

if its red you will be able to see oil leaks a lot more easier than if its black!

RE: Peugeot 309 d turbo project - Piggy - 09-11-2016

Try and get some ARP headbolts in there while you are at it

RE: Peugeot 309 d turbo project - adampug - 09-11-2016

(09-11-2016, 06:02 PM)Eeyore Wrote: if its red you will be able to see oil leaks a lot more easier than if its black!

I was thinking same thing. I've got some red engine paint but was undecided

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(09-11-2016, 06:03 PM)Piggy Wrote: Try and get some ARP headbolts in there while you are at it

I stripped the head off last night and sump. I wouldn't mind hdi rods aswel. Was unsure if arp bolts would be necessary or not

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RE: Peugeot 309 d turbo project - Piggy - 09-11-2016

Just an ideal moment. If going for better blower...ARPs are just a great reassurance

RE: Peugeot 309 d turbo project - adampug - 09-11-2016

(09-11-2016, 06:21 PM)Piggy Wrote: Just an ideal moment. If going for better blower...ARPs are just a great reassurance

How much are they and where from

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RE: Peugeot 309 d turbo project - 1616six - 09-11-2016

Love this! Makes me miss my old 309.

RE: Peugeot 309 d turbo project - Piggy - 09-11-2016

(09-11-2016, 06:23 PM)adampug Wrote:
(09-11-2016, 06:21 PM)Piggy Wrote: Just an ideal moment. If going for better blower...ARPs are just a great reassurance
How much are they and where from

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About £200. USA.

RE: Peugeot 309 d turbo project - Danny Wideboy - 09-11-2016

(09-11-2016, 06:30 PM)1616six Wrote: Love this! Makes me miss my old 309.

Not me. Never was a fan of it. Base spec 1.3 with wallowy suspension ain't my bag baby.
Hopefully Fish will do something ridiculous with it and we'll see it again.

Peugeot 309 d turbo project - bilboaustin - 09-11-2016

I love the look of the 309's!

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RE: Peugeot 309 d turbo project - adampug - 09-11-2016

(09-11-2016, 06:38 PM)Piggy Wrote:
(09-11-2016, 06:23 PM)adampug Wrote:
(09-11-2016, 06:21 PM)Piggy Wrote: Just an ideal moment. If going for better blower...ARPs are just a great reassurance
How much are they and where from

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About £200. USA.

I want to run sensible power nothing over the top want it to be reliable

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[Image: 0b0f97864d1937005d89822c21e96463.jpg]

Got the head of what gaskets do people recommend

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RE: Peugeot 309 d turbo project - Piggy - 09-11-2016

Elring be my choice.
Reliable power comes fromARPs too

RE: Peugeot 309 d turbo project - adampug - 09-11-2016

(09-11-2016, 07:28 PM)Piggy Wrote: Elring be my choice.
Reliable power comes fromARPs too

I just need to check how many holes my gasket is as there's 4 options

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Peugeot 309 d turbo project - adampug - 10-11-2016

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Guessing this is a 2 hole head gasket?

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Peugeot 309 d turbo project - zx_volcane - 10-11-2016

Notches are on the flywheel end of the hg, count them. Though tbf they vary in such a small amount of thickness it doesn't massively matter.

Based on piston protrusion from the deck, not affected by having the head skimmed

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RE: Peugeot 309 d turbo project - adampug - 10-11-2016

(10-11-2016, 07:23 PM)zx_volcane Wrote: Notches are on the flywheel end of the hg, count them. Though tbf they vary in such a small amount of thickness it doesn't massively matter.

Based on piston protrusion from the deck, not affected by having the head skimmed

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I'll check that now thanks

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Peugeot 309 d turbo project - adampug - 12-11-2016

Lowered the front an inch today and fitted studs instead of bolts. [Image: 8e71294228c922972f2ffd9763bbf536.jpg]

[Image: 8e71294228c922972f2ffd9763bbf536.jpg]

Think I need bigger brakes soon

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RE: Peugeot 309 d turbo project - Danny Wideboy - 12-11-2016

If that is the sort of threaded bar you buy at diy places it is not suitable for wheel studs.
Far too soft and no shoulder for the wheel.

RE: Peugeot 309 d turbo project - adampug - 12-11-2016

(12-11-2016, 08:45 PM)Danny Wideboy Wrote: If that is the sort of threaded bar you buy at diy places it is not suitable for wheel studs.
Far too soft and no shoulder for the wheel.

Proper wheel studs. Peugeot thread into the hub then ford thread as I have ford wheels

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RE: Peugeot 309 d turbo project - Danny Wideboy - 13-11-2016

Fair one. Didn't want your wheels flying off at speed :-)

RE: Peugeot 309 d turbo project - adampug - 13-11-2016

(13-11-2016, 08:14 AM)Danny Wideboy Wrote: Fair one. Didn't want your wheels flying off at speed :-)

Cheers I don't want that either haha

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Peugeot 309 d turbo project - adampug - 26-11-2016

Finally abit of progress.
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Car ready to have the engine removed
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Old na 1.9
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Need to swap some bits over and get the d turbo fitted hopefully next weekend

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