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broken bleed nipples - Printable Version

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broken bleed nipples - pug306driver - 07-04-2014

perennial problem...........but do you have a mig welder??

have used a mig welder ( 100amp machine mart ) to remove broken bleed nipples on alloy calipers before and it has worked successfully.

the 306 rear caliper is alloy, and if the broken bleed nipple stands proud, a mig welder could be used................weld blob ( a 3 second burn full power ) onto end of broken nipple, wait for it to cool a bit and weld a blob to the blob, wait a bit so it cools, then repeat.......finally grind a taper to an 8mm bolt and weld to the large blob............say " please god etc " to the god of your choice and try and remove.

if it shears off, repeat process.......do not allow caliper to get rediculoiusly hot or the rubbers will be damaged ( strip caliper down then mig etc )

have used this method several times and its saved my "bacon" more than once, as well as being cheaper than a new caliper. I have not tried it on a 306 caliper but the bleed nipples are one of the jobs to be done before mot.

I would not dream of doing this on the car as its full of electronics and is basically a computer on wheels, so would remove the caliper to be on the safe side, computers don't like electric welding.

the heat and a large ish leverage seems to free off the threads, mine are soaking in graphited release fluid as we speak.

where can I get new rubbers ( handbrake cable end gaiter, piston dust seal, piston fluid seal ( seals ), slide pin dust seals ) mail order and does the slide pins have replaceable "nylon bushes inside caliper holes " ???

any help ( caliper exploded view?? would be great ) greatly appreciated.

brilliant forumHeart


RE: broken bleed nipples - 306Dan - 07-04-2014

Best place I've found for seal kits is big red


Re: RE: broken bleed nipples - kentiiboii - 07-04-2014

(07-04-2014, 09:26 PM)306Dan Wrote: Best place I've found for seal kits is big red

Big Red?


RE: broken bleed nipples - 306Dan - 07-04-2014

Damn iPhone bigg red brakes http://www.biggred.co.uk


Re: broken bleed nipples - kentiiboii - 07-04-2014

Cheers seems fair price on there


RE: broken bleed nipples - pug306driver - 08-04-2014

thanks my little black book is filling up...will try them......Heart

again, brilliant forum dudes

just had quick look at biggred, the bees knees hopefullyHeartHeart

thanks again brilliant forumHeart