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Refurb bosch injector tips/quistions - Printable Version

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Refurb bosch injector tips/quistions - 306__xrdt - 06-04-2013

Hi i am going to refurb mine bosch injectors is there any ting i need to look on
before disamble the injectors? take off the engine? i have already new o rings/shims.
I do not wish to destroy them before asking here it would be smart i think Smile
I was thinking about marking the line on injectors to the engine when taking off and give them numbers 1 2 3 4 so that they go back the same way.
Any tips would be great thank you Smile

Regards Norway


RE: Refurb bosch injector tips/quistions - Ruan - 06-04-2013

Are you able to pressure test them afterwards?

If you can't pop test them then there's really no point in disassembling with new shims/seals. Are you putting in new nozzles also - that's the only time I'd take injectors apart is if you're replacing the nozzles.

The shims massively affect the breaking pressure - so unless they're a significant problem, I'd leave them alone!


RE: Refurb bosch injector tips/quistions - 306__xrdt - 06-04-2013

Ah ok then thanks for info!
I was thinking to take them off and then take them to a local garage to have them tested, becouse when i start the engine it has a quit rough start but after that it runs fine, i was quessing the injectors a dirty and the only way to clean them are refurb them.
I was reading on a other forum to make a homemade injector pop tester
http://www.peachparts.com/shopforum/general-information/224334-how-build-diesel-injector-pop-tester.html

Becouse a new one cost 100/150 pound and that is very expensive Big Grin

I might tray build one hehe Big Grin


RE: Refurb bosch injector tips/quistions - 4WayDiablo - 06-04-2013

Rough starts then running fine usually point toward a duff or on its way out glow plug :-)


RE: Refurb bosch injector tips/quistions - 306__xrdt - 06-04-2013

I just changed the glow plugs Smile but it might be timing on the pump or the hose lda to intercooler becouse there is some slack on it and when i use primer i can hear a hissss sound where that comes from i do not know :S


RE: Refurb bosch injector tips/quistions - silverzx - 06-04-2013

On the subject of injectors, are the Xantia/406 (semi-ECU bosched) ones indentical to ZX/306 ones? Are they better, worse, the same?