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Cully's spare Gti6 engine - Printable Version

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RE: Cully's spare Gti6 engine - cully - 16-02-2014

(16-02-2014, 04:02 PM)Frosty Wrote: Cully do you know of anywhere local round use to get bits balanced?

SRD Engines from launceston was recomended to me


(16-02-2014, 04:52 PM)7057sam Wrote:
(16-02-2014, 04:02 PM)Niall Wrote: Why did you grind off the PAS mounting? What are you planning to put there? Wink

Throttle bodies whistle

ninja

Popcorn


RE: Cully's spare Gti6 engine - 7057sam - 16-02-2014

Actaully that engine mounts looks like what it did when I charged the rallye


RE: Cully's spare Gti6 engine - cully - 23-02-2014

slowly going together painting small bits now as we go

[attachment=13777]

[attachment=13778]

[attachment=13779]

[attachment=13780]


RE: Cully's spare Gti6 engine - 7057sam - 23-02-2014

Looks awesome Smile

how many hours has the rebuild taken minus painting time? Any things you needed sending away?


RE: Cully's spare Gti6 engine - Grant - 23-02-2014

Looks spot on cully Smile

Great attention to detail, as always.

How long are those rocker covers and the head going to stay white? lol


RE: Cully's spare Gti6 engine - cully - 23-02-2014

(23-02-2014, 05:10 PM)7057sam Wrote: Looks awesome Smile

how many hours has the rebuild taken minus painting time? Any things you needed sending away?

to be honest ive not been to worryed about time
most of the time has been spent waiting for the postman or peugeot to get bits in or for paint to dry

i have not sent anything away, I have measured everything myself and have refreshed the engine without having any machine work done
advice has been taken from different people within the trade

new ACL Std mains
new ACL Std Bigends
new Glycol thrusts
new seals and gaskets throughout


RE: Cully's spare Gti6 engine - cully - 24-02-2014

I may be taking the painting too far

[attachment=13815]


RE: Cully's spare Gti6 engine - RetroPug - 24-02-2014

I disagree, nothing like a fully-painted, totally rust-free, mint-condition engine bay!


RE: Cully's spare Gti6 engine - Tom - 24-02-2014

This is amazing really.


RE: Cully's spare Gti6 engine - 7057sam - 25-02-2014

Ah great was the engine faulty before you started? As i've got a 6 engine at a mates and wondering whether to start to rebuild it In my spare time.

Is bascailly swapping out old to new or do bits need to be machined?

Did you use a guide to work from?


RE: Cully's spare Gti6 engine - Poodle - 25-02-2014

This is going to look so awesome, your attention to detail always amazes me.

Pity about the balancing, i'd hold out myself too.


RE: Cully's spare Gti6 engine - mr_fish - 25-02-2014

Awesome awesome awesome

Going to look a treat in the 6's engine bay.

Did you enquire about pricing for balancing from SRD?


RE: Cully's spare Gti6 engine - cully - 25-02-2014

(25-02-2014, 12:09 AM)7057sam Wrote: Ah great was the engine faulty before you started? As i've got a 6 engine at a mates and wondering whether to start to rebuild it In my spare time.

Is bascailly swapping out old to new or do bits need to be machined?

Did you use a guide to work from?


the engine gearbox loom ECU were bought unseen, with a suspected scrap head
for a spares pack for mine, but on stripdown inspection the engine was low on compresion and the inlet resinator was split, so at that point it was decided to refresh the engine

as for machining yes and no all depends on what you find when you inspect
everything has a tollerance if its within no machining if its out it may need regrinds or skims

all the info is within this post
as for guides
i have two ive been working with one is here one is to big for here
other info has come from bearing supplyers websites and forums
but most if not all that ive found is here in this thread

[attachment=13818]


RE: Cully's spare Gti6 engine - cully - 25-02-2014

alternator is back together

[attachment=13837]

have also pressed in a vibratec bush i may fit this to the car at the week end though Smile

[attachment=13838]


RE: Cully's spare Gti6 engine - Piggy - 25-02-2014

Love the alternator mate...

My polished one takes too mucb effort to keep...may strip n paint mine


RE: Cully's spare Gti6 engine - RetroPug - 26-02-2014

Yeah I'm also thinking about it now..


RE: Cully's spare Gti6 engine - cully - 26-02-2014

lol its a bit late now for me to take pictures of stripping the alternator for a "guide"


RE: Cully's spare Gti6 engine - 7057sam - 26-02-2014

Cheers for the pdf cully

Be starting the build soon Smile


RE: Cully's spare Gti6 engine - RetroPug - 26-02-2014

(26-02-2014, 10:42 AM)cully Wrote: lol its a bit late now for me to take pictures of stripping the alternator for a "guide"

Loving the cat avatar.

Does the metal cage type bit pretty much just unbolt?


RE: Cully's spare Gti6 engine - cully - 26-02-2014

ok i will do a guide of types when i get home
pictures in paint with arrows are my favorite Smile


RE: Cully's spare Gti6 engine - RetroPug - 26-02-2014

No rush for me as if I do mine it'll be summer time, however more guides is always a positive!


Cully's spare Gti6 engine - devils_fuel - 26-02-2014

Mucho jealous cully, my lump is std pug black, with added runs lol


RE: Cully's spare Gti6 engine - cully - 26-02-2014

cleaning up the inlet manifold thismorning i dont want another white manafold
so
red or gold?
i think red would be to strong on the white car but im unsure on the gold

oh choices... will go with primer to start with Sad


RE: Cully's spare Gti6 engine - 7057sam - 27-02-2014

Red wrinkle Big Grin


RE: Cully's spare Gti6 engine - cully - 27-02-2014

tool making time!
camshaft locking tool made out of 20mm ply
now i can lock the centre bolts to there correct torque without stressing the locking pins Wink

[attachment=13875]

[attachment=13876]

have also finished cleaning and masking the inlet manifold

[attachment=13877]

still not sure what colour to go


RE: Cully's spare Gti6 engine - PUGNUT_XS - 27-02-2014

loving this thread, there is something therapeutic about engine building.


RE: Cully's spare Gti6 engine - Grant - 27-02-2014

Hammerite Gold!

The chap with the Astor XS - Gti rep did his this colour. Looked awesome!


RE: Cully's spare Gti6 engine - cully - 27-02-2014

ive bought some paint its going to be a metalic colour
but not hammerite as its not compatible with the primer i have


Cully's spare Gti6 engine - callumcull - 27-02-2014

Cully! I'm absolutely loving the home made camshaft locking tool!!


RE: Cully's spare Gti6 engine - cully - 27-02-2014

(27-02-2014, 07:45 PM)callumcull Wrote: Cully! I'm absolutely loving the home made camshaft locking tool!!

ha Wink
ive made the pins as well