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Easter Weekend Overhaul: Advice Please! - Printable Version

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RE: Easter Weekend Overhaul: Advice Please! - bashbarnard - 04-04-2015

Was gonna say looks like a slide off one to me. You need to disconnect the lines to do an axle anyway.


RE: Easter Weekend Overhaul: Advice Please! - Toms306 - 04-04-2015

I've definitely seen pics in a guide thread where someone changed a beam without disconnecting the brake lines, it wasn't on here, think it may've been 205 owners or something, but was a 306 beam I'm sure. Simon (C2K) told me about it I think. Can't find the thread now though so doubting myself! Confused

If it turns out you need to remove them, make sure you get some penetrating fluid on the bleed nipples asap, will be frustrating if you get everything done then snap a nipple off trying to bleed it!!


RE: Easter Weekend Overhaul: Advice Please! - bashbarnard - 04-04-2015

I always disconnect the lines. Some you can undo the back plate with all the brakes attached and hang aside. Imo not worth doing. May as well change the fluid out while your there.


RE: Easter Weekend Overhaul: Advice Please! - Toms306 - 04-04-2015

But you do risk damaging nipples, lines, crossthreading unions etc like that. I had a hell of a job sorting the brake lines on the china HDi...you've seen the 'spaghetti' style lines it has now haha. If I could've just hung the calipers I'd have much rather done that in hindsight.


RE: Easter Weekend Overhaul: Advice Please! - Kezzieboy - 04-04-2015

BOOM! Was a bit if a faff, took some lateral thinking, but the whole arm which bolts to the boot floor splits from the beam, and then you can thread the beam through the brake pipes/cables. 

Rebuilt the rear end, brakes etc are back on. Moved onto the front, drivers side first, shock off fairly easy but getting them on took some force. Passenger side the same, but lost a little gearbox oil, will this be okay? It was a pretty small volume, and I guess it shouldn't make much difference. 

Only thing I can't figure out, how do you tell how far up the shock the upright should go? On both sides there are two different protrusions, one short one lower down, and a couple longer ones slightly higher up. 

On the pass side, the short one goes fits in the split in the upright, but this isn't the case on the drivers side. Does anyone know a sure fire way of getting it in the right place? 

Aside from that, suspension is done, just need to pop the exhaust back on again, and then it's ready for a test drive. After that if I have time I'll do oil and filter change, and some other odds and ends, but they can be done in Brum anyway. 


RE: Easter Weekend Overhaul: Advice Please! - Toms306 - 04-04-2015

Nice one, thinking outside the box lol. lol

As for the schocks, are they OE units? Theres a small 'flare' that sits on the hub when its in far enough. As long as the slit is lined up, put a jack under the hub to take the weight and give it a 'tap' with a hammer to seat it.


RE: Easter Weekend Overhaul: Advice Please! - Kezzieboy - 04-04-2015

Yeah, beats snapping bleed nipples, like you say!

They are, yeah. There is sort of a flare, but there are also these little protrusions, so I wasn't sure. We've got them bolted in at the top, so they're definitely lined up properly. We did wonder if they were sided, and they are, but they'll only work one way round because of the tabs for the drop links, so I'm still a little unsure!


RE: Easter Weekend Overhaul: Advice Please! - Poodle - 05-04-2015

Not seen them without the locating tab on before, pic? As you say, just make sure the droplink mount is lined up right. Having them bolted in at the top doesn't guarantee it's lined up btw; they can rotate on the top mount.


RE: Easter Weekend Overhaul: Advice Please! - Kezzieboy - 05-04-2015

Ahh, then I guess the little lump is supposed to go down the split then. Do they just rotate by force?


RE: Easter Weekend Overhaul: Advice Please! - Toms306 - 05-04-2015

Yeah that's right, may need to hammer the drop link bracket to turn the shock.


RE: Easter Weekend Overhaul: Advice Please! - Kezzieboy - 05-04-2015

Sweet, not too much hassle then.

Finished the passenger side, caught the down pipe with the new seal and stuff (left the old studs on, f*ck trying to get those out). Rest of the exhaust is ready to go on.


RE: Easter Weekend Overhaul: Advice Please! - Connor - 05-04-2015

Yeah I had that thought when replacing my exhaust gasket, f*ck snapping those lol


RE: Easter Weekend Overhaul: Advice Please! - Kezzieboy - 05-04-2015

Done the big stuff, took it for a drive, all good. No issues going through the gears so hopefully the loss of oil is no biggy. Proper tractor spec now though! Pics to follow.


RE: Easter Weekend Overhaul: Advice Please! - Connor - 05-04-2015

Well tbf these boxes are meant to take 1.9 litres, the last time you/someone else filled it up probably put the whole 2 litre bottles in, so the tiny bit you spilled won't make much of a difference


RE: Easter Weekend Overhaul: Advice Please! - Kezzieboy - 05-04-2015

Yeah, I figure it'll be alright. Tractor spec pictures, and one of the sad exhaust!


RE: Easter Weekend Overhaul: Advice Please! - Toms306 - 05-04-2015

Lol, that still needs to settle! lol Plus are they tight arse 50 profiles?

Glad you got it all sorted though!! Big Grin


RE: Easter Weekend Overhaul: Advice Please! - Kezzieboy - 06-04-2015

They are 50s yeah.

Here's an interesting one, what's the gold box?? My motor that's just come off on the left, replacement on the right. 


RE: Easter Weekend Overhaul: Advice Please! - bigcheez2k3 - 06-04-2015

(06-04-2015, 01:40 PM)Kezzieboy Wrote: They are 50s yeah.

Here's an interesting one, what's the gold box?? My motor that's just come off on the left, replacement on the right. 

Eh?


RE: Easter Weekend Overhaul: Advice Please! - Toms306 - 06-04-2015

Might help if the pic was there lol...


RE: Easter Weekend Overhaul: Advice Please! - Kezzieboy - 06-04-2015

Stupid phone


RE: Easter Weekend Overhaul: Advice Please! - Toms306 - 06-04-2015

It's a bodge for something! No idea what though.


RE: Easter Weekend Overhaul: Advice Please! - Kezzieboy - 06-04-2015

Nor me it's just spliced in to the wiper loom,  not connected to anything else. 


RE: Easter Weekend Overhaul: Advice Please! - Seb_Ryan - 06-04-2015

Flux capacitor.. Only reasonable explanation..


RE: Easter Weekend Overhaul: Advice Please! - Kezzieboy - 06-04-2015

It's bridging the black and grey wires, won't let me upload a photo


RE: Easter Weekend Overhaul: Advice Please! - bigcheez2k3 - 06-04-2015

A resistor or fuse would be my guess. Quite why it's there I have no idea.


RE: Easter Weekend Overhaul: Advice Please! - Kezzieboy - 06-04-2015

Well whatever it is, it's back on the car now, as the replacement I bought didn't work. D'oh.


RE: Easter Weekend Overhaul: Advice Please! - cully - 06-04-2015

looks like a high power resistor


RE: Easter Weekend Overhaul: Advice Please! - Kezzieboy - 07-04-2015

Any idea why it'd be there...?


RE: Easter Weekend Overhaul: Advice Please! - Toms306 - 07-04-2015

Probably to bodge something when it didn't work...hence the replacement not working... Confused

Did your auto setting work? Just wondering if someone had bodged an intermittent in somehow instead, electronics aren't my strong point though so that could be impossible lol.


RE: Easter Weekend Overhaul: Advice Please! - cully - 07-04-2015

probably the high or low speed shunt in the motor was faulty, so they bridged a resistor to give the second speed on the first winding Wink